Raypak Comprehensive Guide to Boilers Manuals and Safety Instructions
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INSTALLATION & OPERATING

INSTRUCTIONS

Raytherm™

Residential

Boilers

Models 0042B, 0066B, 0090B

0135B & 0180B – Type H

WARNING: If these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or death.

FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and liquids or other combustible materials in the vicinity of this or any other appliance. To do so may result in an explosion or fire.

WHAT TO DO IF YOU SMELL GAS:

•Do not try to light any appliance.

•Do not touch any electrical switch; do not use any phone in your building.

•Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

•If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency or the gas supplier.

This manual should be maintained in legible condition and kept adjacent to the heater or in another safe place for future reference.

CATALOG NO. 2100.50AA

Effective: 12-26-07

Replaces: 01-31-07

P/N 240488 Rev. 28

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Contents Raytherm Residential Boilers Page Contents Pay Attention to These Terms Receiving Equipment General SpecificationsInput Capacity Heating Net Piping ConnectionsRating Gas NPT Code Requirements InstallationMounting Base Clearance RequirementsModel No Sq. in. of Free Area Combustion/Ventilation AirVenting Connections Vent Max Model No Connector Horizontal Diameter Length ftRoof Pitch X/12 Min. ft Common VentsVent Damper Location Vent Damper Installation LocationVent Damper Operation MountingAbbreviation Description Flair DamperVent Damper Gas Pressure Gas Supply ConnectionsWater Connections & System Piping Model No System Flow Max. System Gpm Head ft/WC Single-Zone Piping Piping DiagramsElectrical Wiring Wiring Diagrams Page Page Single-Zone Taco Valve System with Three 3 Zone Pumps Primary/Secondary Pumping System Honeywell Zone Valve IID Units with Low Water Cut-off Device Sequence Operation Servicing ProceduresGeneral Location of Controls Intermittent Ignition Device IIDLighting the Boiler START-UP ProceduresFor Standing Pilot Models Filling the SystemFor Automatic Ignition Models To Turn Off Gas to the Boiler Models 90, 135To Turn Off Gas to the Boiler Shut-down ProcedureFor Honeywell valve Turn gas control knob For Honeywell valveSafe Shut-down Tests Testing the Ignition Safety Shut-offLow Water Cut-Off When Installed Inspection ProceduresProcedure for Cleaning Flue Gas Passageways BurnersTube Cleaning Procedure Typical Repair ProceduresHeat Exchanger Removal Burner Tray RemovalCombustion Chamber Removal Heat Exchanger Re-assemblyCauses TroubleshootingPiping Adjustment & Replacement of Components Fast-Response Temperature Sensor Module Replacement Replacement Parts ListFast-Response Temperature Sensor Probe Replacement Circulator ReplacementLimited Parts Warranty

0180B Type H specifications

The Raypak 0180B Type H is a standout model in the realm of heating solutions, offering a unique blend of efficiency and reliability for both residential and commercial applications. Known for its robust design and advanced technologies, the 0180B Type H is specifically engineered to provide exceptional performance while ensuring energy savings.

One of the key features of the Raypak 0180B Type H is its compact design, which makes it ideal for installation in tight spaces without sacrificing performance. The unit incorporates a patented heat exchanger that enhances thermal efficiency, ensuring that a higher percentage of energy is converted into usable heat. This design not only maximizes performance but also minimizes waste, contributing to lower operating costs and reduced environmental impact.

Equipped with Raypak's state-of-the-art digital control system, the 0180B Type H provides precise temperature regulation and monitoring. Users can easily set desired temperature parameters, while the system automatically adjusts to maintain optimal heating levels. This technology not only enhances user convenience but also ensures that the system operates at peak efficiency, further extending the lifespan of the unit.

The 0180B Type H features a durable construction that includes corrosion-resistant materials, ensuring longevity even in challenging environments. Its design is tailored to withstand extreme weather conditions, making it a reliable choice for various applications, including pool heating, spa heating, and process heating. Additionally, the unit is equipped with advanced safety features, such as built-in pressure relief valves and automatic shut-off mechanisms, providing peace of mind for users.

Another notable characteristic of the Raypak 0180B Type H is its compatibility with alternative energy sources. The unit can be easily integrated with solar heating systems, enhancing energy efficiency and sustainability. This flexibility makes it an attractive option for eco-conscious consumers looking to reduce their carbon footprint.

In summary, the Raypak 0180B Type H combines advanced technology with a user-friendly interface, robust construction, and energy-efficient design. Its unique features cater to a variety of heating needs, establishing it as a premier choice for individuals and businesses alike. Whether for residential or commercial use, the 0180B Type H is designed to deliver consistent, reliable heating solutions that stand the test of time.
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