Raypak 0180B Type H manual START-UP Procedures, Lighting the Boiler, For Standing Pilot Models

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START-UP

PROCEDURES

Lighting the Boiler

Safe-lighting and other performance criteria were met with the gas manifold and control assembly provided on the boiler when the boiler underwent tests specified in the latest edition of the ANSI-Z21.13/CSA 4.9 Standard.

CAUTION: Propane gas is heavier than air and sinks to the ground. Exercise extreme care in lighting boiler in confined areas.

For Standing Pilot Models

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A.This boiler has a pilot which must be lighted by hand. When lighting the pilot, follow these instruc- tions exactly.

B.BEFORE LIGHTING Smell all around the boiler area for gas. Be sure to smell next to the floor because some gas is heavier than air and will set- tle on the floor.

WHAT TO DO IF YOU SMELL GAS

•Do not try to light any appliance.

•Do not touch any electric switch;

•Do not use any phone in your building.

•Immediately call your gas supplier from a neigh- bor's phone. Follow the gas supplier's instructions.

•If you cannot reach your gas supplier, call the fire department.

C.Use only your hand to push in, move or turn the gas control knob or lever. Never use tools. If the knob or lever will not push in, move or turn by hand, don't try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion.

D.Do not use this boiler if any part has been under water. Immediately call a qualified service techni- cian to inspect the boiler and to replace any part of the control system and any gas control which has been under water.

Filling the System

Flush system before putting into operation to ensure that foreign material does not damage pump seals. Fill system with water. Purge all air from the system using purge valve sequence. After system is purged of air, lower system pressure. Open valves for normal sys- tem operation, fill system through feed pressure regulator to minimum 12 psi. Manually open air vent on the compression tank until water appears, then close vent.

On multiple-zone systems, purge each zone separate- ly. Isolate the other zones while one zone is being purged of air.

Checking the Circulator

Before lighting the boiler and after system is filled, make sure that circulator is operating properly. Manual gas valve should be off. By adjusting the wall thermo- stat to the maximum setting, circulator should run immediately and allow water to flow through the boiler and the entire system.

NOTE: Circulator motor supplied with the boiler does not require lubrication.

CAUTION: In case of a prolonged power failure during freezing weather conditions, boiler and piping system must be drained completely to avoid possible damage to the heating system.

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Contents Raytherm Residential Boilers Page Contents Pay Attention to These Terms Receiving Equipment General SpecificationsHeating Net Piping Connections Input CapacityRating Gas NPT Clearance Requirements InstallationCode Requirements Mounting BaseModel No Sq. in. of Free Area Combustion/Ventilation AirVenting Connections Vent Max Model No Connector Horizontal Diameter Length ftRoof Pitch X/12 Min. ft Common VentsVent Damper Location Vent Damper Installation LocationVent Damper Operation MountingAbbreviation Description Flair DamperVent Damper Gas Supply Connections Gas PressureWater Connections & System Piping Model No System Flow Max. System Gpm Head ft/WC Single-Zone Piping Piping DiagramsElectrical Wiring Wiring Diagrams Page Page Single-Zone Taco Valve System with Three 3 Zone Pumps Primary/Secondary Pumping System Honeywell Zone Valve IID Units with Low Water Cut-off Device Intermittent Ignition Device IID Servicing ProceduresSequence Operation General Location of ControlsFilling the System START-UP ProceduresLighting the Boiler For Standing Pilot ModelsFor Automatic Ignition Models To Turn Off Gas to the Boiler Models 90, 135For Honeywell valve Shut-down ProcedureTo Turn Off Gas to the Boiler For Honeywell valve Turn gas control knobSafe Shut-down Tests Testing the Ignition Safety Shut-offBurners Inspection ProceduresLow Water Cut-Off When Installed Procedure for Cleaning Flue Gas PassagewaysBurner Tray Removal Repair ProceduresTube Cleaning Procedure Typical Heat Exchanger RemovalCombustion Chamber Removal Heat Exchanger Re-assemblyCauses TroubleshootingPiping Adjustment & Replacement of Components Circulator Replacement Replacement Parts ListFast-Response Temperature Sensor Module Replacement Fast-Response Temperature Sensor Probe ReplacementLimited Parts Warranty

0180B Type H specifications

The Raypak 0180B Type H is a standout model in the realm of heating solutions, offering a unique blend of efficiency and reliability for both residential and commercial applications. Known for its robust design and advanced technologies, the 0180B Type H is specifically engineered to provide exceptional performance while ensuring energy savings.

One of the key features of the Raypak 0180B Type H is its compact design, which makes it ideal for installation in tight spaces without sacrificing performance. The unit incorporates a patented heat exchanger that enhances thermal efficiency, ensuring that a higher percentage of energy is converted into usable heat. This design not only maximizes performance but also minimizes waste, contributing to lower operating costs and reduced environmental impact.

Equipped with Raypak's state-of-the-art digital control system, the 0180B Type H provides precise temperature regulation and monitoring. Users can easily set desired temperature parameters, while the system automatically adjusts to maintain optimal heating levels. This technology not only enhances user convenience but also ensures that the system operates at peak efficiency, further extending the lifespan of the unit.

The 0180B Type H features a durable construction that includes corrosion-resistant materials, ensuring longevity even in challenging environments. Its design is tailored to withstand extreme weather conditions, making it a reliable choice for various applications, including pool heating, spa heating, and process heating. Additionally, the unit is equipped with advanced safety features, such as built-in pressure relief valves and automatic shut-off mechanisms, providing peace of mind for users.

Another notable characteristic of the Raypak 0180B Type H is its compatibility with alternative energy sources. The unit can be easily integrated with solar heating systems, enhancing energy efficiency and sustainability. This flexibility makes it an attractive option for eco-conscious consumers looking to reduce their carbon footprint.

In summary, the Raypak 0180B Type H combines advanced technology with a user-friendly interface, robust construction, and energy-efficient design. Its unique features cater to a variety of heating needs, establishing it as a premier choice for individuals and businesses alike. Whether for residential or commercial use, the 0180B Type H is designed to deliver consistent, reliable heating solutions that stand the test of time.
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