Maytag HRX40HARS, HRX50YART, HRX40YQRT, HRX40HART, HRX40YARS, HRX40YART manual Troubleshooting Guide

Page 26

TROUBLESHOOTING GUIDE

These guidelines should be used by a qualified Maytag Service Specialist. Call a Maytag Service Specialist at 1-800-365-0024

for assistance. Inform the associate that this is a “Flammable Vapor Ignition Resistant” Product.

Problem

Cause

Solution

 

 

 

 

Improperly sealed, hot or cold supply connection,

Tighten threaded connections.

WATER LEAKS

relief valve, drain valve, or thermostat threads.

 

 

Leakage from other appliances or water lines.

Inspect other appliances near water heater.

 

Condensation of flue products.

Refer to CONDENSATION.

 

Thermal expansion in closed water system.

Install thermal expansion tank (DO NOT plug T&P valve).

LEAKING T&P VALVE

Improperly seated valve.

Check relief valve for proper operation

 

 

(DO NOT plug T&P valve).

 

High sulfate or mineral content in water supply.

Drain and flush heater thoroughly, then refill.

SMELLY ODORS

 

 

Bacteria in water supply.

Chlorinate or aerate water supply.

 

 

Gas control knob not positioned correctly.

Refer to LIGHTING INSTRUCTIONS.

 

Main gas supply off.

Turn on main gas shutoff valve.

 

Igniter tip more than 1/8" from pilot hood.

Adjust igniter tip.

 

Thermocouple malfunction.

Replace pilot assembly.

 

Thermocouple TCO malfunction.

Replace pilot assembly.

 

Melted insulation on igniter wire or shorting

Contact a Maytag Service Specialist to determine cause.

PILOT WILL NOT LIGHT

of igniter wire.

 

 

 

 

 

High ambient room temperature.

Contact a Maytag Service Specialist to determine cause.

 

 

 

 

Wire disconnected from spark igniter.

Reconnect wire connector to spark igniter.

 

Broken electrode or electrical wire.

Replace pilot assembly.

 

Piezo Igniter generator fails to operate or

Replace Piezo Igniter generator.

 

malfunctions.

 

 

Thermocouple TCO malfunction.

Replace pilot assembly.

 

High ambient room temperature.

Contact a Maytag Service Specialist to

 

 

determine cause.

BURNER WILL NOT

Dirty or clogged air intake screen.

Clean and reinstall air intake screen.

STAY LIT

Flame arrestor openings blocked.

Contact a Maytag Service Specialist to

 

 

determine cause.

 

Defective Gas Control.

Replace Gas Control.

 

Dirty pilot burner.

Clean pilot assembly.

 

Dirty or clogged air intake screen.

Clean and reinstall air intake screen.

PILOT OUTAGE

Thermocouple tip is not in contact with pilot flame.

Insert thermocouple correctly.

Thermocouple malfunction.

Replace pilot assembly.

 

 

Thermocouple TCO malfunction.

Replace pilot assembly.

 

Defective Gas Control.

Replace Gas Control.

 

Heater not lit or thermostat not on.

Refer to LIGHTING INSTRUCTIONS.

 

Thermostat set too low.

Refer to TEMPERATURE REGULATION.

 

Heater undersized.

Reduce hot water use.

NOT ENOUGH

Low gas pressure.

Contact your gas supplier.

HOT WATER

Incoming water is unusually cold.

Allow more time for heater to re-heat.

 

Leaking hot water pipes or fixtures.

Have plumber check and repair leaks.

 

High temperature limit switch activated.

Contact a Maytag Service Specialist to

 

 

determine cause.

WATER TOO HOT

Thermostat set too high.

Refer to TEMPERATURE REGULATION.

WATER HEATER SOUNDS

Condensation dripping on burner.

Refer to CONDENSATION.

SIZZLING - RUMBLING

Sediment or calcium in bottom of heater tank.

Clean sediment from tank. Refer to DRAINING

 

instructions in Maintenance section of manual.

 

 

SOOTING

Improper combustion.

No adjustment available. Contact a Maytag Service

 

Specialist to determine cause.

 

 

 

Lack of supply air.

 

VENT GAS ODORS

Improperly installed vent piping.

Contact a Maytag Service Specialist to determine cause.

Downdraft.

 

 

 

 

Poor combustion.

 

 

 

 

26

Image 26
Contents HRX40HART HRX50HQRT5 HRX40YQRT HRX50YQRT HRX40HQRT HRX40HARS HRX50HARTHRX50YQRT5 HRX40YARS HRX50YARTSafe INSTALLATION, USE and Service Important DefinitionsSafety Precautions Table of Contents Customer Responsibilities Product SpecificationsTo Install or Operate the Water Heater Additional Tools Needed When Sweat Soldering Accessories and Tools NeededAccessories ToolsInstructions for Installation Removing the Old Water HeaterPilot & Main Burner Typical InstallationThermostat Thermostat Shield OptionalMixing Valve Usage Locating the NEW Water Heater Facts to Consider About the LocationInsulation Blankets ALL AIR from Inside Buildings Water Piping Temperature-Pressure Relief Valve Valve and Pipe InsulationFilling the Water Heater Venting Gas Piping GAS Piping with Flexible Connector Sediment TrapsTOP Knob Operating InstructionsWhat to do if YOU Smell GAS GAS ControlTemperature Regulation Temperature Time to Produce 2nd & 3rdBurner Cleaning Service and MaintenanceTank Sediment Cleaning Vent System InspectionAnode Rod Inspection Temperature-Pressure Relief Valve OperationHousekeeping DrainingService TroubleshootingDrain Valve Washer Replacement Start Up ConditionsOperational Conditions Smoke / OdorHigh Temperature Shut-Off System Leakage CheckpointsTroubleshooting Guide This is a Repair Parts LIST, not a Packing List Repair Parts ListBurner Assembly Pilot Assembly HRX40HARSBurnerassembly Pilotassembly HRX50YART HRX50HART HRX50YQRT5 HRX50HQRT5STATE/MAYTAG Part Number Conversion KEY Page Page Warranty