Maytag HRX40HART Troubleshooting, Drain Valve Washer Replacement, Service, Start Up Conditions

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Turn the gas control knob to the “OFF” position.

CLOSE the cold water inlet valve to the water heater.

OPEN a nearby hot water faucet and leave open to allow for draining.

Connect a hose to the drain valve and terminate to an adequate drain.

OPEN the water heater drain valve to allow for tank draining.

NOTE: If the water heater is going to be shut down and drained for an extended period, the drain valve should be left open with hose connected allowing water to terminate to an adequate drain.

CLOSE the drain valve.

Follow instructions in the Filling The Water heater section.

Follow the lighting instructions in the Lighting section to restart the water heater.

Drain Valve Washer Replacement

(See Figure 26)

NOTE: For ordering replacement washers, refer to the “Repair Parts List” section of this manual.

Turn “OFF” gas supply to water heater.

Follow “Draining” instructions.

Turning counter clockwise ( ), remove the hex cap below the screw handle.

Remove the washer and put the new one in place.

Screw the handle and cap assembly back into the drain valve and retighten using a wrench. DO NOT OVER TIGHTEN.

Follow instructions in the Filling The Water Heater section.

Check for leaks.

Follow the lighting instructions in the Lighting section to restart the water heater.

FIGURE 26.

Service

Before calling for repair service, read the Start Up Conditions and Operational Conditions found in the Troubleshooting Guide of this manual.

If a condition persists or you are uncertain about the operation of the water heater, let the Maytag Customer Service check it out.

Call a Maytag Service Specialist at 1-800-365-0024 for an authorized servicer.

TROUBLESHOOTING

Start Up Conditions

Draft Hood Operation

Check draft hood operation by performing a worst case depressurization of the building. With all doors and windows closed, and with all air handling equipment and exhaust fans operating, such as furnaces, clothes dryers, range hoods and bathroom fans, a match flame should still be drawn into the draft hood of the water heater with its burner firing. If the flame is not drawn toward the draft hood, shut off the water heater and make necessary air supply changes to correct.

Condensation

Whenever the water heater is filled with cold water, some condensate will form while the burner is on. A water heater may appear to be leaking when in fact the water is condensation. This usually happens when:

A new water heater is filled with cold water for the first time.

Burning gas produces water vapor In water heaters,

particularly high efficiency models where flue temperatures are lower.

Large amounts of hot water are used in a short time and the refill water in the tank is very cold.

Moisture from the products of combustion condense on the cooler tank surfaces and form drops of water which may fall onto the burner or other hot surfaces to produce a “sizzling” or “frying” noise.

Excessive condensation can cause pilot outage due to water running down the flue tube onto the main burner and putting out the pilot.

Because of the suddenness and amount of water, condensation water may be diagnosed as a “tank leak”. After the water in the tank warms up (about 1-2 hours), the condition should disappear.

Do not assume the water heater is leaking until there has been enough time for the water in the tank to warm up.

An undersized water heater will cause more condensation. The water heater must be sized properly to meet the family’s demands for hot water including dishwashers, washing machines and shower heads.

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Contents HRX40YARS HRX50YART HRX40HARS HRX50HARTHRX50YQRT5 HRX40HART HRX50HQRT5 HRX40YQRT HRX50YQRT HRX40HQRTImportant Definitions Safe INSTALLATION, USE and ServiceSafety Precautions Table of Contents Customer Responsibilities Product SpecificationsTo Install or Operate the Water Heater Tools Accessories and Tools NeededAccessories Additional Tools Needed When Sweat SolderingRemoving the Old Water Heater Instructions for InstallationThermostat Shield Optional Typical InstallationThermostat Pilot & Main BurnerMixing Valve Usage Facts to Consider About the Location Locating the NEW Water HeaterInsulation Blankets ALL AIR from Inside Buildings Water Piping Valve and Pipe Insulation Temperature-Pressure Relief ValveFilling the Water Heater Venting Gas Piping Sediment Traps GAS Piping with Flexible ConnectorGAS Control Operating InstructionsWhat to do if YOU Smell GAS TOP KnobTemperature Time to Produce 2nd & 3rd Temperature RegulationVent System Inspection Service and MaintenanceTank Sediment Cleaning Burner CleaningDraining Temperature-Pressure Relief Valve OperationHousekeeping Anode Rod InspectionStart Up Conditions TroubleshootingDrain Valve Washer Replacement ServiceSmoke / Odor Operational ConditionsLeakage Checkpoints High Temperature Shut-Off SystemTroubleshooting Guide HRX40HARS Repair Parts ListBurner Assembly Pilot Assembly This is a Repair Parts LIST, not a Packing ListHRX50YART HRX50HART HRX50YQRT5 HRX50HQRT5 Burnerassembly PilotassemblySTATE/MAYTAG Part Number Conversion KEY Page Page Warranty