Merkury Innovations 312795E Important Two-Component Material Information

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Important Two-Component Material Information

Important Two-Component Material Information

Isocyanate Conditions

Spraying or dispensing materials containing isocya- nates creates potentially harmful mists, vapors, and atomized particulates.

Read material manufacturer’s warnings and material MSDS to know specific hazards and precautions related to isocyanates.

Prevent inhalation of isocyanate mists, vapors, and atomized particulates by providing sufficient ventila- tion in the work area. If sufficient ventilation is not available, a supplied-air respirator is required for everyone in the work area.

To prevent contact with isocyanates, appropriate per- sonal protective equipment, including chemically impermeable gloves, boots, aprons, and goggles, is also required for everyone in the work area.

Material Self-ignition

Some materials may become self-igniting if applied too thickly. Read material manufacturer’s warnings and material MSDS.

Keep Components A and B Separate

Cross-contamination can result in cured material in fluid lines which could cause serious injury or dam- age equipment. To prevent cross-contamination of the equipment’s wetted parts, never interchange component A (isocyanate) and component B (resin) parts.

Moisture Sensitivity of

Isocyanates

Isocyanates (ISO) are catalysts used in two component coatings. ISO will react with moisture (such as humidity) to form small, hard, abrasive crystals, which become suspended in the fluid. Eventually a film will form on the surface and the ISO will begin to gel, increasing in vis- cosity. If used, this partially cured ISO will reduce perfor- mance and the life of all wetted parts.

NOTE: The amount of film formation and rate of crystal- lization varies depending on the blend of ISO, the humidity, and the temperature.

To prevent exposing ISO to moisture:

Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere. Never store ISO in an open container.

Use moisture-proof hoses specifically designed for ISO, such as those supplied with your system.

Never use reclaimed solvents, which may contain moisture. Always keep solvent containers closed when not in use.

Never use solvent on one side if it has been contam- inated from the other side.

Always lubricate threaded parts with ISO pump oil or grease when reassembling.

Changing Materials

When changing materials, flush the equipment mul- tiple times to ensure it is thoroughly clean.

Always clean the fluid inlet strainers after flushing.

Check with your material manufacturer for chemical compatibility.

Most materials use ISO on the A side, but some use ISO on the B side.

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Contents II 2 G c IIB T3 200C Merkur Bellows Pump Assembly Related Manuals ContentsFire and Explosion Hazard Equipment Misuse Hazard Important Two-Component Material Information Smarts/Exhaust Packings ModelsPump Data Air Displacement Working Pressure At 60 cpm FluidMotor Pump Fluid Inlet Outlet Air InletComponent Identification Key Component IdentificationComponent Identification 312795E Prepare the Operator InstallationGeneral Information Prepare the Site Typical Cart-Mount Installation KeyMount the Pump GroundingAir and Fluid Hoses Wall-Mounted PumpsFluid Line AccessoriesAir Line Operation Pressure Relief ProcedureFlush the Pump Before First Use Trigger LockShutdown and Care of the Pump Prime and Adjust the PumpPreventive Maintenance Schedule MaintenanceFollow Pressure Relief Procedure, Tighten Threaded ConnectionsProblem Cause Solution TroubleshootingRepair Disconnect the Displacement PumpPreparation Disconnect the PumpDisconnect the Air Motor Reconnect the Air Motor Reconnect the Displacement PumpReconnect the Pump Repair 312795E Parts Part No./Description Parts That Vary by ModelWall Mounting Kits Repair KitsCart Mounting Kit 24E879 Overflow Chamber Kit 24E298Repair Kits 312795E Performance Charts Fluid Outlet Pressure psi MPa, bar Model B15BxxBar MinMPa PressureFluid Cycles per Minute Model B25BxxModel Pump DimensionsTechnical Data Wall Bracket Mounting DimensionsGraco Information Graco Standard Warranty