Multiquip JB7135, JPU1, JB5090 manual General Information, Rebar Straightening, Rebar Columns, Bend

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JIMMY SERIES HYDRAULIC REBAR BENDERS — GENERAL INFORMATION

GENERAL INFORMATION

The MQ Jimmy Series Hydraulic Rebar Benders are designed to be used as portable on-site rebar benders, capable of bending in-placerebartoapprovedAmericanConcreteInstitute(ACI)radius. Labor time and injuries are greatly reduced from manually bending rebar. Bends of 90°, 135° or 180° can now be completed in seconds at the correct elevation after forms are stripped away.

With seven models to choose from, the Jimmy Series rebar benders can accommodate a wide variety of rebar angles and sizes. Please reference Tables 1 and 2 in this manual for the rebar bender that best fits your application.

Rebar Straightening

Rebar can be straightened using JB5090, JB7090, JB8090, JB9180 and JB11090.

NEVER straighten rebar that is bent greater than 30°. Check with building codes before straightening rebar

REBAR BENDING APPLICATIONS (Figures 1 thru 4)

Pilings

Caissons

Bridge and Decking

Retrofits

Columns

Straightening

Walls

Rebar Columns

90° rebar (Figure 1) at top of column can be bent after forms have been removed

Bending after concrete is poured allows you to stock bottom beam bars, eliminating the need to thread bottom beam bars.

Rebar at top of column can be bent at exactly the correct elevation allowing top beam bars to placed on top of 90°

bend.

Figure 2. Rebar Straightening

Before the rebar can be straightened by the JB5090, JB7090 or JB8090, it will be necessary to replace the main roller with the straightening roller. The straightening roller is included with each of the above models from the factory.To accomplish this task remove the main shaft as outlined in Figure 14.

CAUTION

Some agencies may not permit the straightening of rebar for existing bends of more than 30°. DO NOT attempt to straighten rebar bends greater than 30°.

Figure 1. Columns

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 11

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Contents Models Jimmy Series Hydraulic Rebar Benders Silicosiswarning Jimmy Series Hydraulic Rebar Benders Table of Contents Order via Fax Dealers Only Best Deal! Order via Internet Dealers OnlyFor Your Safety and the Safety of Others Always wear approved respiratory protection when requiredRead this manual General SafetyUnit Safety Instructions Emergencies Electrical SafetyMaintenance Rebar Bender Specifications JPU1 Carton Dimension L x W x HCrate Dimension L x W x H ModelBend General InformationRebar Straightening Rebar ColumnsElectric-Hydraulic Pump Rebar Spirals and CagesNo welding required Jimmy Hydraulic Rebar Bender Components Jimmy Series Hydraulic Rebar Benders ComponentsCheck for a cracked or damaged cylinder or rebar bender InspectionBefore Starting Connectingthe Power Jimmy Series Hydraulic Rebar Benders Applying PowerControl Valve Lever Remote Control UnitOperation Jimmy Series Hydraulic Rebar Benders Operation JB5090, JB7090 and JB8090 Bender may require adjustmentPositioning the Rebar Bender Method For Model JB5135 JB5135 Rebar Placement Rebar BendingRebar Adjustment Bolt Rebar Adjustment Bolt For Model JB5090, JB7090, JB8090Changing Hydraulic OIL Preventive MaintenancePump Maintenance Cleaning and Lubrication Adding Hydraulic OILPage QTY. Column JIMMYSERIESHYD.REBARBENDERS-EXPLANATIONOFCODEINREMARKSNO. Column Part NO. ColumnJIMMYSERIESHYD.REBARBENDERS- Suggested Spare Parts Jbxxxx Part Name QTY Remark Jimmy Series Hydraulic Rebar Benders Nameplate and DecalsJimmy Series Hydraulic Rebar Benders JB5135 Assy CAP Screw 3/4- 16 X 2- 1/2 LG. Long Shank Jimmy Series Hydraulic Rebar Benders JB5135 AssyJimmy Series Hydraulic Rebar Benders JB7135 Assy HP0505PB Part NameJimmy Series Hydraulic Rebar Benders JB5090 Assy Remarks Jimmy Series Hydraulic Rebar Benders JB5090 AssyJimmy Series Hydraulic Rebar Benders JB7090 Assy HEX CAP Screw 1/2-20 X 2-3/4 LG HEX CAP Screw 1/2-20 X 1-1/4 LGHEX CAP Screw 7/8-14 X 3-1/4 LG Jimmy Series Hydraulic Rebar Benders JB8090 Assy RB252840 Locknut 7/8-14 RB252845 Washer 7/8 RB252691 Jimmy Series Hydraulic Rebar Benders JB9180 Assy Part Name Jimmy Series Hydraulic Rebar Benders JB9180 AssyJimmy Series Hydraulic Rebar Benders JB11090 Assy Jimmy Series Hydraulic Rebar Benders JB11090 Assy Jimmy Series Hydraulic Rebar Benders Electric Pump Assy Washer Part Name QTY RemarksJimmy Series Hydraulic Rebar Benders Controlvalve Assy CAP Valve Payment Terms Page Your Local Dealer is United StatesMexico United Kingdom Canada Brazil

JB7090, JB9180, JB5135, JB8090, JB7135 specifications

Multiquip is known for its robust line of construction equipment, and among its impressive offerings are the JB11090, JB9180, JPU1, JB8090, and JB5135 products. Each of these models showcases Multiquip's commitment to performance, durability, and innovative technology.

The JB11090 is engineered for versatility and power, featuring a powerful engine that provides reliable performance on the job site. This unit is particularly known for its excellent fuel efficiency, which makes it a cost-effective choice for contractors. Its compact design allows for easy maneuverability in tight spaces, enhancing productivity without compromising on power.

The JB9180 is a heavy-duty model designed for intensive tasks. It boasts advanced noise reduction technology, making it suitable for use in urban settings where noise regulations are stringent. This model prioritizes operator comfort with an ergonomic control system and an adjustable platform that helps minimize fatigue during long working hours.

Designed for high efficiency, the JPU1 model distinguishes itself with its innovative fuel management system. This technology optimizes fuel consumption and reduces emissions, promoting environmental sustainability. The JPU1 also features advanced safety mechanisms, including overload protection and automatic shut-off functionality, ensuring the safety of operators during operation.

Multiquip's JB8090 model offers exceptional reliability and is built for extreme conditions. With a robust chassis and reinforced parts, it withstands harsh environments while maintaining high performance. This model is equipped with features that enhance ease of maintenance, such as easy access to components and a user-friendly control panel.

Lastly, the JB5135 exemplifies versatility with its multifunctional capabilities. This model can easily adapt to various tasks, making it a favorite among contractors who face diverse project requirements. It is designed with cutting-edge technology that enhances control precision, allowing operators to achieve results with minimal effort.

In summary, the Multiquip JB11090, JB9180, JPU1, JB8090, and JB5135 are impressive machines that embody the brand's focus on efficiency, safety, and operator comfort. Each model is tailored to meet specific industry demands while incorporating innovative technologies that underscore Multiquip’s status as a leader in construction equipment. Whether you require power, versatility, or sustainability, these machines provide the performance needed to tackle any job effectively.