Jimmy Series Hydraulic Rebar Benders Components

JIMMY SERIES HYDRAULIC REBAR BENDERS — COMPONENTS

Figure 6. Jimmy Hydraulic Rebar Bender Components

1. Remote Control Unit – Allows the hydraulic cylinder on the rebar unit to be advanced or held.

2. Remote Control Cable – Allows the Electric-Hydraulic Pump to be operated remotely.

3. Hydraulic Reservoir– Holds 1.00 gallon (3.78 liters) of hydraulic oil. Fill only with recommended type hydraulic oil.

4. Pump Control Lever – Move this lever to actuate the hydraulic cylinder on the rebar bender.The lever allows the cylinder to be advanced, held or returned.

5. Hydraulic Oil Fill Cap – Remove this cap to add hydraulic fluid to the reservoir. Fill with commercial hydraulic oil.

6. Electric-Hydraulic Pump/Carrying Handle – When transporting of the pump is required, always use the carrying handle or lifting bale to lift the unit.

7. Electric-Hydraulic Pump ON/OFF Switch – Move the toggle switch to the forward position to activate the electric motor. The electric motor will stay on as long as the switch is held. Release the switch to turn off the electric motor.

8. AC Power Cord – Plug this 10 ft. (3.0 meters) power cord into a 115 VAC grounded type receptacle. NEVER remove the ground pin from the plug. This will defeat the ground circuit and greatly increase the possibility of electrical shock.

9. Female Quick Disconnect Fitting – Connects to the hydraulic hose and allows for easy removal.

10. Hydraulic Hose (Rebar Bender) – Connect one end of this hose to the female quick disconnect fitting on the electric-hydraulic pump, connect the other end (90° fitting) to the hydraulic input port on the rebar bender cylinder.

11. Hose Cap – When the rebar bender is not in use, ALWAYS cover the hose’s male fitting with this cap. This will prevent dirt and foreign matter from entering the cylinder cavity.

12. Main and Upper Arm Rollers – Always keep large and small rollers clean and lubricated to insure smooth rolling. Remove any dirt or debris that may have accumulated on the rollers during operation.

13. Hydraulic Cylinder – When actuated can apply a force between 2~10 tons (2,032 ~10,160 kg.)

14. Rebar Adjustment Bolt – There is an adjustment bolt on the side plate of the rebar bender. Adjust these bolts to accommodate different size rebar.

15. Main Roller Shaft – To remove the large roller (main) or stuck rebar from the unit, push the roller shaft inward to release. Some units have a pin-clip mechanism for the removal of the main roller. See Figure 14.

16.Electric Motor On/Off Switch – When placed in the ON position, supplies 115VAC, 60Hz power to the electric motor.

17.Straightening Roller – Accessory roller for straightening rebar. For use with JB5090, JB7090, JB8090 only.

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 13

JB7090, JB9180, JB5135, JB8090, JB7135 specifications

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