Multiquip JB8090, JPU1 Preventive Maintenance, Pump Maintenance Cleaning and Lubrication, Storage

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JIMMY SERIES HYDRAULIC REBAR BENDERS — MAINTENANCE

PREVENTIVE MAINTENANCE

Preventive maintenance should be performed on a daily or weekly basis depending on the amount and working use. A higher than normal operating pressure could indicate a need for immediate maintenance.

A clean well lubricated rebar bender will operate faster and smoother and will allow for more accurate readings from pump pressure gauges.

PUMP MAINTENANCE (Cleaning and Lubrication)

1.Remove the side plates on the rebar bender to expose moving parts. Clean all moving parts with a clean rag and solvent.

2.Check the cylinder on all models for leaks.

3.Lubricate all moving parts with high pressure grease.

4.For rebar bender models with cables (Models JB11090 and JB9180), lubricate the five grease fittings daily or after approximately 50 rebar bend operations. Check hydraulic cables daily for fraying.

4.For rebar models JB135 and JB7135, visually check for dents or cracks in the side plates. Replace plates immediately if damaged. Clean and lubricate both rollers to insure smooth rotation.

5.Check hydraulic oil every 40 hours of operation. Add hydraulic oil if necessary. Oil can be added by removing the vent cap. Use a funnel.

ADDING HYDRAULIC OIL

1.Make sure electric motor is OFF.

2.Depressurize system by placing pump control lever in the neutral position. Disconnect hydraulic hose from port A of system.

3.Remove vent cap on top plate of reservoir. Visually inspect to see if oil level is low. Oil level should be about 2 inches (50 mm) from top of reservoir plate.

4.Using a funnel, add oil to about 2 inches (50 mm) from top of reservoir plate.

CHANGING HYDRAULIC OIL

1.Change hydraulic oil once a year.

2.Remove drain plug, tilt the pump, then pour used fluid into a sealable container.

3.Dispose the hydraulic fluid in accordance with local regulations.

4.Install drain cap.

5.Remove vent cap and fill with recommended type hydraulic oil.

Completely change hydraulic oil every 300 hours of operation.

NOTE Change the oil more frequently when pump is used in an extremely dusty environment or when the oil has been overheated.

Use only good quality hydraulic oil.

NOTE Multiquip recommends Mobil DTE 15M or equivalent. NEVER use brake fluid, transmission fluid, turbine oil, motor oil alcohol glycerin etc. Use of other than the

recommended hydraulic oil will void warranty and damage the pump and hydraulic hose used in the rebar bending application.

STORAGE

When the rebar bender and electric hydraulic pump are not used, please store in a clean dry location out of the reach of children and away from unauthorized personnel.

Be sure that all dust caps are attached to their respective hoses and the hand-held remote control cable and pump power cord are neatly wrapped.

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 20

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Contents Models Jimmy Series Hydraulic Rebar Benders Silicosiswarning Jimmy Series Hydraulic Rebar Benders Table of Contents Best Deal! Order via Internet Dealers Only Order via Fax Dealers OnlyAlways wear approved respiratory protection when required For Your Safety and the Safety of OthersGeneral Safety Read this manualUnit Safety Instructions Emergencies Electrical SafetyMaintenance Rebar Bender Specifications Carton Dimension L x W x H Crate Dimension L x W x HModel JPU1General Information Rebar StraighteningRebar Columns BendElectric-Hydraulic Pump Rebar Spirals and CagesNo welding required Jimmy Series Hydraulic Rebar Benders Components Jimmy Hydraulic Rebar Bender ComponentsCheck for a cracked or damaged cylinder or rebar bender InspectionBefore Starting Jimmy Series Hydraulic Rebar Benders Applying Power Connectingthe PowerControl Valve Lever Remote Control UnitOperation JB5090, JB7090 and JB8090 Bender may require adjustment Jimmy Series Hydraulic Rebar Benders OperationJB5135 Rebar Placement Rebar Bending Positioning the Rebar Bender Method For Model JB5135Rebar Adjustment Bolt For Model JB5090, JB7090, JB8090 Rebar Adjustment BoltPreventive Maintenance Pump Maintenance Cleaning and LubricationAdding Hydraulic OIL Changing Hydraulic OILPage JIMMYSERIESHYD.REBARBENDERS-EXPLANATIONOFCODEINREMARKS NO. ColumnPart NO. Column QTY. ColumnJIMMYSERIESHYD.REBARBENDERS- Suggested Spare Parts Jbxxxx Jimmy Series Hydraulic Rebar Benders Nameplate and Decals Part Name QTY RemarkJimmy Series Hydraulic Rebar Benders JB5135 Assy Jimmy Series Hydraulic Rebar Benders JB5135 Assy CAP Screw 3/4- 16 X 2- 1/2 LG. Long ShankJimmy Series Hydraulic Rebar Benders JB7135 Assy Part Name HP0505PBJimmy Series Hydraulic Rebar Benders JB5090 Assy Jimmy Series Hydraulic Rebar Benders JB5090 Assy RemarksJimmy Series Hydraulic Rebar Benders JB7090 Assy HEX CAP Screw 1/2-20 X 2-3/4 LG HEX CAP Screw 1/2-20 X 1-1/4 LGHEX CAP Screw 7/8-14 X 3-1/4 LG Jimmy Series Hydraulic Rebar Benders JB8090 Assy RB252840 Locknut 7/8-14 RB252845 Washer 7/8 RB252691 Jimmy Series Hydraulic Rebar Benders JB9180 Assy Jimmy Series Hydraulic Rebar Benders JB9180 Assy Part NameJimmy Series Hydraulic Rebar Benders JB11090 Assy Jimmy Series Hydraulic Rebar Benders JB11090 Assy Jimmy Series Hydraulic Rebar Benders Electric Pump Assy Part Name QTY Remarks WasherJimmy Series Hydraulic Rebar Benders Controlvalve Assy CAP Valve Payment Terms Page United States Mexico United KingdomCanada Brazil Your Local Dealer is

JB7090, JB9180, JB5135, JB8090, JB7135 specifications

Multiquip is known for its robust line of construction equipment, and among its impressive offerings are the JB11090, JB9180, JPU1, JB8090, and JB5135 products. Each of these models showcases Multiquip's commitment to performance, durability, and innovative technology.

The JB11090 is engineered for versatility and power, featuring a powerful engine that provides reliable performance on the job site. This unit is particularly known for its excellent fuel efficiency, which makes it a cost-effective choice for contractors. Its compact design allows for easy maneuverability in tight spaces, enhancing productivity without compromising on power.

The JB9180 is a heavy-duty model designed for intensive tasks. It boasts advanced noise reduction technology, making it suitable for use in urban settings where noise regulations are stringent. This model prioritizes operator comfort with an ergonomic control system and an adjustable platform that helps minimize fatigue during long working hours.

Designed for high efficiency, the JPU1 model distinguishes itself with its innovative fuel management system. This technology optimizes fuel consumption and reduces emissions, promoting environmental sustainability. The JPU1 also features advanced safety mechanisms, including overload protection and automatic shut-off functionality, ensuring the safety of operators during operation.

Multiquip's JB8090 model offers exceptional reliability and is built for extreme conditions. With a robust chassis and reinforced parts, it withstands harsh environments while maintaining high performance. This model is equipped with features that enhance ease of maintenance, such as easy access to components and a user-friendly control panel.

Lastly, the JB5135 exemplifies versatility with its multifunctional capabilities. This model can easily adapt to various tasks, making it a favorite among contractors who face diverse project requirements. It is designed with cutting-edge technology that enhances control precision, allowing operators to achieve results with minimal effort.

In summary, the Multiquip JB11090, JB9180, JPU1, JB8090, and JB5135 are impressive machines that embody the brand's focus on efficiency, safety, and operator comfort. Each model is tailored to meet specific industry demands while incorporating innovative technologies that underscore Multiquip’s status as a leader in construction equipment. Whether you require power, versatility, or sustainability, these machines provide the performance needed to tackle any job effectively.
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