GE 8500 Series Make Wire Lead Connections Inside the Junction BOX, Power Connection Chart

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Installation Instructions

DIRECT CONNECT APPLICATIONS

MAKE WIRE LEAD CONNECTIONS INSIDE THE JUNCTION BOX

1.Make all wire connections by using appropriate UL-listed electrical connectors and techniques.

2.Select the applicable wiring situation and follow the instructions accordingly:

 

1-Phase 220-240 VAC

3-Phase 208 VAC with “Crazy Leg”

 

 

When connecting the Zoneline to a single-phase circuit

 

When connecting the Zoneline to a three-phase circuit

 

 

for 230V applications:

 

with “Crazy Leg” for 208V applications:

 

 

Connect the white and black leads of the Zoneline

 

Connect the white and black leads of the Zoneline

 

 

power supply kit to the branch circuit L1 and L2 leads.

 

power supply kit to the branch circuit Neutral and L1

 

 

(The white lead of the power supply kit should be

 

leads. (The white lead of the power supply kit should

 

 

identified by the installer using electrical tape with some

 

be connected to neutral.) Connect the green lead of

 

 

color other than green or white.) Connect the green lead

 

the power supply kit to the power supply and branch

 

 

of the power supply kit to the power supply and branch

 

circuit ground.

 

 

circuit ground.

3-Phase 253-277 VAC

 

3-Phase 208 VAC

 

 

When connecting the Zoneline to a three-phase circuit

 

 

When connecting the Zoneline to a three-phase circuit

 

for 265V applications:

 

 

for 208V applications:

 

Connect the white and black leads of the Zoneline

 

 

Connect the white and black leads of the Zoneline

 

power supply kit to the branch circuit Neutral and L1

 

 

power supply kit to the branch circuit L1 and L2 leads.

 

leads. (The white lead of the power supply kit should

 

 

(The white lead of the power supply kit should be

 

be connected to neutral.) Connect the green lead of

 

 

identified by the installer using electrical tape with some

 

the power supply kit to the power supply and branch

 

 

color other than green or white.) Connect the green lead

 

circuit ground.

 

 

of the power supply kit to the power supply and branch

 

 

 

 

 

 

 

 

circuit ground.

 

 

 

 

 

 

3.

Be sure that all wire leads are inside the junction box and not

 

 

 

 

 

 

 

pinched between the box and the unit. The green insulated

 

 

 

 

 

 

 

ground wire from the Zoneline MUST be connected to the branch

 

 

 

 

 

 

 

 

Conduit

 

 

 

circuit ground wire.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.

Plug the 9-pin connector into the 9-pin receptacle in the junction box.

5.

Replace the junction box cover by replacing the two screws

 

 

Make wire lead

 

 

removed earlier.

 

 

connections

 

POWER CONNECTION CHART

Power Cord Connections

230/208 Volt

Wall Plug

 

Heater Wattage

Power Supply Kits

Configuration

Circuit Protective Device

@ 230/208 Volts

RAK3152

Tandem

15-Amp Time-Delay Fuse or Breaker

2.55/2.09 KW

RAK3202

Perpendicular

20-Amp Time-Delay Fuse or Breaker

3.45/2.82 KW

RAK3302

Large Tandem

30-Amp Time-Delay Fuse or Breaker

5.00/4.10 KW

Direct Connections

230/208 Volt

Heater Wattage

 

Power Supply Kits

@ 230/208 Volts

Circuit Protective Device

RAK4157

2.55 KW/2.09 KW

15-Amp Time-Delay Fuse or Breaker

RAK4207

3.45 KW/2.82 KW

20-Amp Time-Delay Fuse or Breaker

RAK4307

5.00 KW/4.10 KW

30-Amp Time-Delay Fuse or Breaker

265 Volt

Heater Wattage

 

Power Supply Kits

@ 265 Volts

Circuit Protective Device

RAK5157

2.55 KW

15-Amp Time-Delay Fuse or Breaker

RAK5207

3.45 KW

20-Amp Time-Delay Fuse or Breaker

RAK5307

5.00 KW

30-Amp Time-Delay Fuse or Breaker

13

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Contents Air Filters WarrantyPreparation Model # Serial #Safety Precautions Controls-Dip Switches Controls-dip switchesTroubleshooting All Electric Heat Heat pump models onlyOccupancy Sensor Field Supplied Constant on FanDuct Freeze Sentinel Requires room air sensor kit-RAVRMSTemperature limiting during Cool mode Temperature Limiting Requires room air sensor kit-RAVRMSGEAppliances.com Controls-Terminal Connections Controls-terminal connectionsRoom Air Sensor Requires room air sensor kit Ravrms Also be connected to the remote thermostatRemote Thermostat Central Desk ControlMotion Sensor Obtained locally Door Sensor Obtained locallyOn/Off Switch Other features of your ZonelineVentilation Control About Heat Pumps on some modelsDrain Care and cleaningBase Pan Air FiltersInstallation For 230/208 Volt Cord Connections only Recommended branch circuit wire sizesRemove Junction BOX Cover For 230/208 Volt Direct Connect Applications onlyAttach Conduit Important Connection of a 265V AC productPower Connection Chart Make Wire Lead Connections Inside the Junction BOXZoneline Components Required AccessoriesModel Type Electronic ThermostatTop View Typical Utility Closet and DimensionsUtility Closet Connection Locations Option Air grille and access door/panelUnit-mounted filter with a field-supplied return Build and Install the Zoneline Base Platform Ductwork Install the Drains000 BTU 12,000 BTU 18,000 BTU 390 415 440 465 490 435 485 535Install and Ground Unit to the Case Install and Connect the CaseAdjust all four leveling legs until the case is level Unit to the CaseMake Unit Electrical Connections Maximum Wiring Length for Thermostat Connection to the UnitConnect the TOP Duct Final Check Connect PowerServicing Power failure Indoor airflow is restricted Before You Call For Service…Unit is unplugged Air filter is dirtyThings that are normal Minute delayNormal Operating Sounds Compressor. You may also hear a fan noise stop and startGEAppliances.com Page For The Period GE Will Replace Vertical Zoneline WarrantyWhat GE Will Not Cover Model numberParts and Accessories Schedule ServiceConsumer Support GE Appliances Website Real Life Design Studio

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