Thomas & Betts RZ405, RGM 405 dimensions Flash or caulk, Inlet air pipe, On the outside, Wall

Page 7

 

Minimum Clearances for Vent

S tructure

Termination Location (all

 

directions unless specified)

 

 

Forced air inlet within 10 ft

3 ft (0.9m) above

(3.1m)

 

 

 

 

 

Combustion air inlet of

6 ft (1.8m)

 

another app liance

 

 

 

 

Door, window, or gravity air

4 ft (1.2m) horizontally

inlet (any building op ening)

4 ft (1.2m) below

 

 

 

1 ft (30cm) above

Electric meter, gas meter *

4 ft (1.2m)

*Do not terminat e

and relief equip ment

horizontally

t he vent directly

 

 

above a gas meter

Gas regulator *

3 ft (0.9m)

or service regulat or.

 

 

 

Adjoining building or p arap et

6 ft (1.8m)

 

Adjacent p ublic walkway s

7 ft (2.1m) above

Grade (ground level)

7 ft (2.1m) above

 

 

 

2.Prepare clearance hole through the outside wall for a 6" diameter pipe (Size 150 or 200) or an 8" diameter pipe (Size 250, 300, 350, or 400). Outside wall construction thickness should be between 1" (25mm) minimum and 30" (762mm) maximum. The larger diameter combustion air pipe serves as clearance for the exhaust pipe on non-com- bustible construction. A thimble may or may not be re- quired depending on wall construction and/or local codes.

3.Prepare the concentric adapter box.

3a) Determine whether field-supplied brackets are

required. The box must be positioned so that the distance from the outside of the wall to the box is a minimum of 12" (305mm). Maximum distance is 60" (1524mm). If brackets are used, box should be angled slightly to allow for downward pitch of pipes. If used, attach brackets securely; do not leave any unsealed holes in the adapter box.

If brackets are not used, when the box is installed, position it tight against the wall.

3b) Install the rubber seal and the vent pipe. Locate the vent pipe opening (no collar) and place the rubber seal around and over the edge of the metal.

Determine the length of the section of vent pipe by adding the requirements. On the heater side of all Sizes except CAUA 250, the vent pipe must extend no more than 6" (152mm) (length limit does not apply to Size 250 because the pipe diameter does not change); plus 6" (152mm) through the box; plus bracket length; plus the width of the wall; plus a minimum of 18" (457mm)

 

 

 

 

 

 

on the outside (if

 

Worksheet - Determine Length of

 

the inlet air pipe

 

Vent Pipe through the Box

 

 

 

 

 

extends recom-

 

 

 

inches

m m

 

 

 

mended

2"

 

Heater Side (max if

+

6

152

 

 

 

(51mm) beyond

 

diameter changes)

 

 

 

 

 

 

 

 

 

the wall).

 

 

Width of Box

+

6

152

 

 

 

 

Lubricate the seal

 

Bracket Length

+

__

___

 

 

 

and pipe with liq-

 

Width of Wall

+

__

___

 

 

 

uid soap or a rub-

 

Terminal Side (min)

+

18

457

 

 

 

ber lubricant. (In-

 

Length of Pipe

=

 

 

 

 

 

 

 

stallation

Tip:

 

 

 

 

 

 

Spray cooking oil

 

 

 

 

 

 

 

 

 

 

 

 

 

works well as a lubricant for this task.)

 

Being sure the pipe is in the proper flow direction, slide the end through the box and push it out through the rubber seal. Push evenly using caution not to dis- place the seal from its position on the edge of the hole. If the rubber seal moves, slide the pipe back slightly, re-position the seal, and slide the pipe through again. Position the vent pipe so that it will extend a minimum of 16" past the end of the combustion air pipe. See

5A

 

Concentric Adapter Box

Collar for

 

combustion

 

 

Field-supplied

 

air pipe.

 

mounting brackets

 

 

Combustion air pipe

 

 

 

Seal the seam in the vent pipe.

Combustion

 

 

 

 

 

 

 

 

 

 

Air Flow

 

 

 

Vent Flow

 

 

 

16”

(406mm)

minimum

2” (51mm)

Install rubber seal in

 

 

vent pipe opening.

 

 

 

approx plus

 

 

 

 

 

wall thickenss

 

 

 

 

Vent Pipe - when a taper-type

 

 

 

 

 

reducer is required in

 

 

 

the vent pipe; the connection

 

 

 

 

must be no more than 6”

 

 

 

 

 

(152mm) from the box.

Figure 5A. On all Sizes except 250, no more than 6" (152mm) of vent pipe should extend out the heater side. Any time the pipe is re-positioned, re-check the seal to be sure that it has not rolled. Adjust the pipe and seal until the pipe is the correct length on each side of the box and the seal is over the edge of the hole and tight to the entire circumference of the pipe.

3c) Attach the outside portion of the combustion air pipe to the box. Determine the length by measuring the bracket length (if brackets are used), plus the wall thickness, plus 2" (51 mm). The inlet pipe should extend beyond the outside wall approximately 2" (51mm). Attach the inlet air pipe to the collar of the concentric adapter with sheetmetal screws being careful not to penetrate the vent pipe.

4. Attach the concentric adapter box to the wall. Insert

Flash or caulk

the vent pipe and combustion air pipe through the wall.

the inlet air pipe

Push the concentric adapter box flush against the inside

on the outside

wall or attach to the wall with the field-supplied brackets.

wall

Caulk or flash inlet air pipe on the outside wall. Flashing is

 

field supplied.

 

5. Slide the inlet guard over the end of the vent pipe

and position it on the end of the combustion air pipe. See

Figure 5B. Attach the guard to the inlet air pipe with the 5B four 1/2" lg screws provided.

6.Position the vent cap on the end of the vent pipe. Align the cap so that its baffle strips are positioned on the horizontal and vertical centerlines (See Figure 5C). Attach the exhaust cap to the vent pipe with sheetmetal screws.

First, attach the inlet air guard;

5C

Second, attach the exhaust cap

Inlet Air Guard

 

IMPORTANT: Install

 

exhaust cap with baffles

 

positioned on horizontal and

 

vertical centerlines as illustrated.

 

7.Horizontal vent terminal/combustion air inlet Option CC6 is installed and ready for connection to the heater.

8.Connect the Concentric Adapter Box to the Heater - Use the pipe specified and joints required for type of pipe. If collar or opening at the heater or adapter are different diameters from the pipe (use only diameters allowed on page 6), make joint connection with field-suppliedtaper-type reducer or enlarger.

A minimum of 12" (305 mm) of straight pipe is required at the venter outlet.

Due to the high temperature, do not enclose the exhaust pipe or place pipe closer than 6" (152 mm) to combustible material.

Installation of the horizontal vent and combustion air system on your separated- combustion unit is complete. Refer to Figure 5D and verify that all installation requirements are met. Continue to Paragraph 8.

Mfg No. 164771, Page 7

Image 7
Contents Model Caua Table of ContentsMounting the Heater Installation CodesWarranty Clearances General ContdAir Opening Dimensions DimensionsDimensions inches + or 1/8 Dimensions mm +orIndus Trial Decide which Venting System to InstallVenting and Combustion Air CommercialVenter Outlet Combustion Air InletConcentric Adapter Clearance Venting and Combustion Air contdJoints SupportWall Flash or caulkInlet air pipe On the outside2b Install the rubber seal Installation Instructions for Option CC2Side View Terminal 559mm minimum SnowClearance ExhaustVent System Support Vent Pipe and JointsVenter Flue Outlet Vent Pipe Diameter and LengthVent Terminal Pipe and Vent Cap CondensationHorizontal Vent Terminal Clearances Cut edges of the metal will be sharp Duct Connections and DuctworkSize 150 250 350 36 914mm 48 1219mm 21 533mm 34 864mm Supply Piping Manifold or Orifice Pressure SettingsGas Piping and Pressures Sizing a Gas Supply LineElectrical Supply and Connections Manifold Pressure Settings contdGas Piping and Pressures contd Burner Condensate DrainBelt Drive Combustion Air Proving SwitchBlower Motor and Drive Direct DriveIgnition System Adjusting Blower SpeedBlower Motor and Drive contd Gas ValveTypical Wiring Diagrams Typical Wiring Diagrams contd Electrical Connections Low Voltage Wiring field-suppliedOptional Cased Cooling Coil, Model ACUA, ACUB, or Acuc Burner Condensate DrainMixing Cabinet Outside and Return Air Optional Outside Air Return Air Mixing Box Discharge Plenum Sizes400 only Inlet Base Sizes 350 and 400 only250 Check/Test/Start-Up Check Installation & Start-UpCheck the installation prior to start-up Start-UpTo Turn OFF GAS to the Appliance Check installation after start-upManufacturer of HEATING, COOLING, and Ventilating Systems