Watlow Electric 316-42-15-1 manual Split Washer Main Flange Module Allen Screw

Page 6

WATLOW IND. WATROD Modular Duct Heater Installation & Maintenance Manual

I&M NUMBER: 316-42-15-1

Page: 6

Date:6/11/2008

Rev: 2

_________________________________________________________________________________________________________________________________________________________________________________________________________________________

______

e)Reinstall new module through main flange and retighten using Allen head screws and split washers.

f)Reinstall jumpers and feed wire

g)Check circuit resistance to ensure that modules have been properly wired

Split Washer

Main Flange

Module

Allen Screw

To install high limit thermocouple kit:

a)Perform steps a - d above.

b)Use a 11/32” drill to drill a pilot hole at the location depicted by the “+” mark shown on the flange below.

Watlow Modular Duct Heater

PN XXXXXXXXXX

XXXX W, XXX V, XPH, XXXX

TOP

c)Use a 1/8 NPT tap to thread the hole drilled in step b. Make certain that the hole being tapped is perpendicular to the flange. If it is not perpendicular, electrical shorting may occur between the compression fitting and the nearby electrical jumpers.

d)Thread the lower portion of the compression fitting in the hole tapped above.

e)Insert thermocouple through lower portion of compression fitting threaded into flange and through hole in upper support bracket until transition fitting of thermocouple is bottomed out.

f)Tighten upper portion of compression fitting to firmly hold thermocouple in place.

g)Wrap thermocouple as shown in the diagram below about two times on a 2” diameter.

h)Attach tip of thermocouple to mid section of element using the hose clamp provided. The tip of the thermocouple should not be covered by the hose clamp, but should extend about 3/16” from the hose clamp.

i)Pass heat shrink provided over thermocouple leads and compression fitting. Heat shrink sleeving so that it adheres to the shape of the compression fitting and thermocouple.

WATLOW IND.n # 6 INDUSTRIAL LOOP RD. n HANNIBAL MO, 63401n PHONE 314-221-2816 n FAX 314-221-3723

Image 6
Contents Installation Pre InstallationSafety Protection of heater elements from over temperatureTerminal Enclosures Orientation / MountingTransition Wiring Start UpReplacement Parts TroubleshootingPreventative Maintenance ProblemTo install high limit thermocouple kit Split Washer Main Flange Module Allen ScrewWarranty Return PolicyRevisions Level Description Initials Date TBR

316-42-15-1 specifications

Watlow Electric is known for its innovative solutions in thermal management and advanced heating technologies. One of their notable products is the Watlow 316-42-15-1, an integral component designed for demanding industrial applications.

The Watlow 316-42-15-1 heater is constructed from high-quality materials, specifically suited for environments where durability and efficiency are paramount. The heater features a stainless steel housing, which offers excellent resistance to oxidation and corrosion. This characteristic makes it ideal for use in industries such as food processing, pharmaceuticals, and chemical manufacturing, where exposure to harsh conditions is common.

One of the main features of the Watlow 316-42-15-1 is its optimized heating element. Leveraging advanced technology, the heating element is engineered to provide uniform heat distribution, ensuring that the target medium is heated consistently. This uniformity is critical for processes that require precise temperature control, as it helps minimize temperature fluctuations that could compromise the quality of the end product.

Moreover, the 316-42-15-1 is designed with energy efficiency in mind. Its advanced thermal conductivity allows for quick heating times, reducing energy consumption while enhancing operational effectiveness. This efficiency is further complemented by a built-in thermocouple well, which facilitates accurate temperature monitoring and ensures that the system can respond swiftly to changes in temperature.

Another notable characteristic of this heater is its versatility. The Watlow 316-42-15-1 is available in various configurations, making it suitable for a wide range of applications. With customizable lengths, watt densities, and power ratings, this heater can be tailored to meet specific operational requirements, ensuring optimal performance in diverse settings.

In addition to its impressive physical attributes, the Watlow 316-42-15-1 boasts advanced control capabilities. It can be integrated easily with various control systems, providing users with real-time feedback and precise control over their heating processes. This integration is essential for maintaining compliance with industry standards and ensuring the safety of operations.

In conclusion, the Watlow Electric 316-42-15-1 is a robust and efficient heating solution designed for industrial applications that demand reliability and performance. Its stainless steel construction, advanced heating technology, energy efficiency, and versatility make it an excellent choice for businesses looking to optimize their heating processes. By investing in the 316-42-15-1, companies can enhance productivity, ensure product quality, and maintain operational excellence.