Napoleon Fireplaces NPS40, NPI40 manual Heater will General

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37

TROUBLESHOOTING CONTINUED

SYMPTOM

TEST SOLUTION

 

 

Feed rate dial has no effect on the fire (timer control only)

-Secure all connections to the power control module.

-Perform a resistance test to the potentiometer by placing the two test leads

from a multi meter into the leads of the potentiometer. The potentiometer should have a range of 850 KΩ (± 10%).

Potentiometer Readings:

Full counter-clockwise (switched off) = open circuit, overload or infi nite resistance

Low fi re .......... 900 KΩ to 1,050 KΩ High fi re ......... 56 KΩ to 62 KΩ

If the range is not close or does not vary then replace the potentiometer.

The convection

- Using the wiring diagram, compare all the connections between the controller, switch,

blower is not

and the convection blower.

functioning nor- - If the convection motor will not run, apply 115V AC to the motor directly. Replace the

mally

blower controller if the motor runs. The convection blower has failed if the motor does

 

not run. Replace the blower.

 

- If the convection blower runs on high at all times (no control with the blower controller),

 

check the connections from the 160°F (71°C) sensor (located on the upper left side on

 

the rear of the fi re wall) and convection blower controller to the blower. Disconnect one

 

of the wires from the sensor and if control of the convection blower returns to the

 

blower controller, replace the sensor.

 

- If the motor is still on high, re-connect the sensor and replace the convection blower

 

controller.

 

 

The heater will

General

not operate when - Check the hopper for fuel.

hot

- Incorrect air damper setting may cause excessive air to consume the fi re too quickly

before the next drop of fuel. Therefore leaving the fuel completely unburned in the burn pot and will cause the fuel to burn cold and very slowly. Fuel also may build up and smother the fi re.

NOTE: The unit may require a change to the vent system or installation of fresh air to correct air to fuel ratio problems.

- Combustion blower failure may occur because it is not turning fast enough to generate the proper vacuum in the fi re box. Do a visual check to see if the motor is turning.

- Check vacuum levels in the exhaust channel by bypassing the vacuum switch, then remove the vacuum hose from vacuum switch. When checking the vacuum exhaust place the open end of the vacuum hose on the gauge (readings must be above 0.10" W.C. on low fi re). (NOTE: if the motor fails to reach a 0.10" W.C., then replace the combustion blower).

- Poor quality fuel may not produce enough heat to keep the stove burning or operational.

- If the exhaust temperature sensor fails try bypassing the sensor located on the exhaust blower. If the stove operates properly, the unit may require cleaning or a new sensor. Contact your local deal for service.

- Unplug the stove, open the left side panel and jump the two brown leads that are attached to the 140°F (60°C) temperature sensor. If the stove operates replace the 140°F (60°C) sensor.

W415-0616 / B / 02.18.08

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Contents W415-0616 / B $10.00 Table of Contents Napoleon Pellet Heaters Presidents Lifetime Limited Warranty W415-0616 / B W415-0616 / B Heating Specifications SpecificationsGeneral Introduction General InstructionsFigures 1a-b DimensionsFigures 3a-c Figures 4a-c General Installation Outside AIR Safety FeaturesMobile Home General Venting Installing the Pellet VentType of Vent Venting the Pellet HeaterI B F Minimum Clearance to Combustibles Straight Installation NPS40 InstallationCorner Installation Venting Installation Examples Class a Chimney Retrofit Minimum Inside Vertical ClearancesNPI40 Installation Installation Into a BUILT-IN Enclosure NPI40 Installation OverviewVertical Liner Installation Installation Into a Masonry Fireplace Prior to InstallationInstallation Into a Masonry Fireplace Liner Installation W415-0616 / B Minimum Enclosure Clearances Install Viewing Door NPS40 and NPI40 Flashing InstallationNPI40 Finishing Trivet NPI40SHUT-DOWN Operating InstructionsSTART-UP Lighting Heater ManuallyCleaning Glass Door General Maintenance NPS40 and NPI40Cleaning the Heat Exchange Tubes Disposal of Ashes Open Main Viewing DoorMake Sure Pellets are not Piling UP Cleaning the Burn POTVacuum Firebox Clean Exhaust Housing Insert only Clean the Vertical Exhaust DuctVacuum Hopper Soot and FLY ASH FormationClean the Vent Clean the Exhaust BlowerCheck ALL Seals Normal Operating Sounds Wiring Diagram Replacements Common Replacements Parts NPS40 Replacements Parts NPI40 Replacements Parts NPI40 Accessory Parts Symptom Test Solution TroubleshootingHeater will General Has tripped Heater will Service Date Service Technician Service Description Service and Maintenance LOGOwnership Records W415-0616 / B
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