Monessen Hearth BDV400, BDV600, BDV500, BDV300 operating instructions Approved Leak Testing Method

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OPERATING INSTRUCTIONS (MILLI-VOLT)

LIGHTING PILOT FOR THE FIRST TIME

APPROVED LEAK TESTING METHOD

You may check for gas leaks with the following methods only:

•Soap and water solution

•An approved leak testing spray

•Electronic sniffer

DANGER

Never check for gas leak with open flame!

 

 

 

 

 

WARNING

If using a soap and water

 

 

solution to test for leaks,

 

DO NOT spray solution onto

 

control body.

 

 

NOTE: Remove any excessive pipe compound from the connections. Excessive pipe compound can set off electronic sniffers.

Check for gas leaks in each of the following locations:

• Pipe from the gas supply line connection to the gas valve

•

Burner connections

• Field made joints / gas shutoff valve

•

Pilot

•

Factory made joints

• Each joint or connection

•

All joints on valve and control body

LIGHTING PILOT

WARNING

The control has an interlock device that does not allow the lighting of the fireplace up to the moment the safety device of the flame has not interrupted the gas flow. After that period of time (when the magnet is closed), it is possible to start the lighting operation.

The gas control knob is designed to be operated by hand. DO NOT use any tools during this operation. Damaged knobs may result in serious injury.

1.Depress and turn knob counterclockwise to pilot position.

2.Depress fully and hold pilot gas knob. Depress piezo igniter as many times as needed to ignite pilot. Keep knob fully depressed for a few seconds. Release and check that pilot continues to burn.

If the pilot does not stay lit, repeat steps 1 and 2.

ON

T

O

L

I

P

F

F

O

PILOT

Figure 42 - Pilot Position

Continued on next page

54D0700

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Contents What to do if YOU Smell GAS Installation and Operating InstructionsContents Owner Important Safety InformationInstaller Wellhead gas Never connect unit to privateNon-utility gas wells. This Gas is commonly known asListed Vented GAS Fireplace Heater Product Features and Code ApprovalProduct Specifications Code ApprovalBefore YOU Start PRE-INSTALLATION InformationInstalling Above 2000 Feet Orifice SIZES, Pressures and BTUsFirebox Framing Fireplace Framing81/4 Fireplace Dimensions31/2 Locating Gas Fireplace Fireplace LocationMantel Clearances ClearancesClearances to Combustibles Securing Fireplace to Floor and Framing Studs Securing Fireplace to Floor or FramingFinishing Material Installation InformationVent Installation Installation PrecautionsCombustible Clearances for Vent Pipe Vent InstallationShould be concentric within the 65/8 Optional TOP Vent ApplicationAfter conversion to top vent Configuration the 4 100mm flue pipeFor Vertical Termination Installation PlanningInstalling a Vent System in AN Outside Chase For Horizontal TerminationMinimum Distances Horizontal Vent Termination LocationFeet HOW to USE the Vent GraphRear Through the Wall Applications Venting Installationfire hazard Rear Wall Vent InstallationDo not recess vent termination Into any wall. This will cause aSee Figure Horizontal Termination ConfigurationsHorizontal Run Reduction Horizontal Termination ConfigurationBelow Grade Installation Below Grade InstallationsSupport Straps for Horizontal Runs Vertical THROUGH-THE-ROOF ApplicationsFlat Ceiling Installation Installation for Vertical TerminationRoof Pitch Feet Meters Cathedral Ceiling InstallationMinimum Height Check GAS Type Fireplace InstallationInstalling GAS Piping to Fireplace / Burner System Location Gas Connection Gas leaks Checking GAS Pressure and Electrical InstallationElectrical Wiring Do not use open flame to check forDo not connect wall Electrical InstallationRemote Wall Mounted Switch Switch to heaterOptional DC Remote Systems Electronic Pilot Ignition WiringRemote Wall Switch Optional FAN/BLOWER Systems Blower Wiring DiagramClamp on 500 and 600 units Glass RemovalGlass Frame Removal Keep fingers clear. Remove control panel to operate middleLava Rock and Ember Placement Final InstallationRock Wool Placement LOG PlacementInitial Lighting Leak TestingOperating Instructions MILLI-VOLT What to do if YOU Smell GASApproved Leak Testing Method Pilot Position Main Burner SwitchLighting the Burner Operating Instructions Electronic Lighting Electronic IgnitionBurner Cleaning and MaintenanceBURNER, Pilot and Control Compartment Pilot FlameRock Wool Vent SystemGlass Door LogsStanding Pilot Ignition TroubleshootingSymptom Possible Cause Action Troubleshooting Firebox Components Illustrated Parts ListsCC=Cottage Clay CR=Cottage Red Standing Pilot Millivolt Control Description Qty Electronic Ignition Ignition Module Vent Components Illustrated Parts ListDescription Qty BDV300 BDV400 BDV500 BDV600 Special Requirements Special Requirements Basic Warranty Lifetime WarrantyFive Year Warranty

BDV400, BDV500, BDV300, BDV600 specifications

The Monessen Hearth series, comprising the BDV600, BDV300, BDV500, and BDV400 models, stands out in the realm of gas fireplaces. These contemporary designs fuse aesthetic appeal with cutting-edge technology to provide users with a compelling heating solution. Each model offers distinct features while sharing a commitment to quality and performance.

Starting with the BDV600, this fireplace is known for its robust dual burner system that ensures vibrant flames and reliable heat output. Its impressive efficiency rating makes it ideal for energy-conscious consumers. Additionally, the BDV600 features a stunning realistic log set and allows for customization with various decorative media options, giving homeowners the ability to match their personal style.

Moving on to the BDV300, this model is compact yet powerful. It is designed for smaller spaces without sacrificing warmth or ambiance. The BDV300 utilizes advanced technology to enhance flame presence while minimizing energy consumption. The intuitive remote control system adds convenience, allowing users to adjust the flame height and heat settings effortlessly.

The BDV500, a mid-range option, offers an excellent balance of size and efficiency. This model incorporates a versatile installation design, permitting both direct venting and vent-free options. Homeowners appreciate the BDV500's variable speed blower, which helps distribute heat evenly throughout the room. Its sleek interface and easy-to-use controls make it an attractive choice for those looking to upgrade their home heating solutions.

Finally, the BDV400 combines aesthetic beauty with functional performance. This fireplace is equipped with a powerful yet quiet heating system. The BDV400's realistic flame presentation is driven by a unique burner design that creates a lifelike fire experience. Furthermore, its comprehensive safety features ensure peace of mind, including a safety screen and an automatic shut-off system.

All four models emphasize user-friendly design, featuring easy access for maintenance and cleaning. The advanced technologies built into these fireplaces help provide a cleaner burn, reducing pollutants and ensuring compliance with local regulations.

In summary, the Monessen Hearth BDV series—including the BDV600, BDV300, BDV500, and BDV400—offers homeowners a range of stylish and energy-efficient options. With unique features, advanced technologies, and dependable performance, these gas fireplaces take warmth and comfort to new heights, catering to diverse needs and preferences in modern living spaces.
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