Vermont Casting 1990CE Replace Refractory Package, Replace the Stove Gaskets as Needed

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Refractory Chamber

 

Catalytic Block

 

Upper

 

Fireback

 

with Throat

 

Hood

Exhaust

 

Pockets

 

Refractory Access Panel

Clamps

ST533

 

Fig. 32 Removing the catalytic element.

9.Use a flashlight and a mirror, inserted into one of the exhaust pockets of the refractory chamber, to in- spect the probe. The end of the probe should extend about 1” into the combustion chamber, and should not show any signs of deterioration.

Use the stove in your usual manner for two weeks, inspecting the chimney and the chimney connector frequently.

If creosote does not build up as quickly as before, it is likely that the performance change was caused by fly ash deposits on the catalytic element. However, moni- tor the chimney system for a few weeks to ensure that proper performance continues.

If you continue to find a significant creosote buildup or if you continue to see excessive smoke from the chimney, the catalytic element will need to be replaced. Call your dealer for information about a replacement.

NOTE: Use only replacement catalyst, part no. 160- 2521.

Replace Refractory Package

Refer to Figure 32.

1.Remove andirons.

2.Reach inside the stove with a pair of pliers and turn the two clamps that hold the fireback 90°. Turn the left clamp clockwise and the right clamp counter- clockwise. The bolts that hold these clamps are tapped into the back as well as capped by chrome acorn nuts in the back.

3.Grasp the upper fireback by its vertical ribs and re- move it, together with the attached throat hood. Pull the left side out first.

4.Carefully remove the refractory access panel in front of the catalytic block.

5.Gently slide the catalytic block out of the refractory chamber.

30003840

Intrepid II Woodburning Stove

6.Remove the damper housing. It is held in place by two weld screws and two chrome acorn nuts in the back of the stove. Loosen the chrome acorn nuts and rotate the tabs to release the damper housing. You may find it necessary to remove or loosen the thermostat cover to access the one of acorn nuts installed behind the cover.

7.Remove the rear airtube in the back of the stove which is held in place with two phillips screws.

8.Take out the secondary probe by removing the upper phillips screw and sliding the probe out of the hole.

9.Lift the damaged refractory chamber up and out of the firebox.

10.Reverse the procedure for installing the new refrac- tory chamber.

Replace the Stove Gaskets as Needed

The Intrepid uses fiberglass rope gaskets to make a tight seal between some parts. With use, particularly on those parts that move, gaskets can become brittle and compressed, and can begin to lose their effectiveness. These will need periodic replacement.

The sizes of replaceable gasket are listed below, along with their applications.

Gasket Diameter... And the Parts it Seals 5/16” wire gasket The griddle to the stove top

5/16”The damper to the upper fire back; the front doors to the stove front; and the door halves to each other

There is a flat, die-cut gasket between each glass panel and its door. See page 25 for information on replacing the glass panel or its gasket.

If you need to change a gasket, first obtain an appropri- ate replacement from your Vermont Castings, Dealer.

Wait until the fire is out and the stove has cooled. Be sure to follow the standard safety procedure for working with dusty materials: Wear safety goggles and a dust mask.

The procedure for replacing the gaskets is the same, regardless of the gasket location.

1. Remove the existing gasket by grasping an end and pulling firmly.

2. Use a wire brush or a screwdriver to clean the chan- nel of any remaining cement or bits of gasket. Re- move stubborn deposits of cement with a cold chisel if necessary.

3. Determine the correct length of the appropriate-sized gasket by laying it out in the channel. Allow an extra 25-50 mm (1-2”) and mark the spot to be cut.

4. Remove the gasket from the channel, place it on a wood cutting surface, and cut it at the marked spot with a utility knife. Twist the ends slightly to keep the

gasket from unraveling.

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Contents Intrepid Welcome Table of ContentsIntrepid II, Model 1990CE SpecificationsWhat Kind of Chimney to Use InstallationOutside Air Chimney Size Chimney Connector GuidelinesMasonry Chimneys Prefabricated ChimneysFreestanding Chimney Installations Double-wall Chimney ConnectorSingle-wall Chimney Connector Securing the Single-wall Connector to a Masonry ChimneyFireplace Chimney Installations Through a Fireplace Fireplace Chimney Installations Above a FireplaceHearths Wall Pass-ThroughsClearances Floor Protection for Fireplace InstallationsKeep the Stove a Safe Distance from Surrounding Materials Summary of Clearances Assembly Your Intrepid II’s Controls What They Do OperationAttach the Griddle Handle Two Ways to Add Fuel Damper Directs Air Flow Within the StoveGlass Door Panels AndironsSurface Thermometer is a Valuable Guide to Operation Burn Only High-Quality WoodHigh-Efficiency Wood Burning With Catalytic Combustion Use the Air Control Settings that Work Best for YouHow to Build a Wood Fire Keep it Going Starting and Maintaining a Wood Fire Conditioning Your StoveAsh Disposal Refuel While the Embers are Still HotDraft Management Back-puffing Draft TestingCreosote FuelMaintenance Tighten the Damper Handle as Needed How to Adjust the Door LatchDamper Adjustment When to Suspect a Combustion System Problem Catalytic Combustion System Inspection and CleaningReplace the Stove Gaskets as Needed Replace Refractory PackageChimney System Creosote Adjust the Door if NecessaryAnnual Maintenance Permanent GasketsIntrepid II Woodburning Stove Appendix Catalytic Combustor Intrepid II Woodburning Stove Intrepid II Woodburning Stove Please record the following information For future reference Intrepid II Woodburning Stove Warranty CFM Corporation

1990CE specifications

The Vermont Casting 1990CE is a remarkable wood-burning stove that has earned a solid reputation for its innovative design, efficiency, and durability. Renowned for its classic aesthetics and modern functionality, the 1990CE combines traditional craftsmanship with cutting-edge technology, making it a favorite among homeowners looking to enhance their living spaces with both warmth and style.

One of the most notable features of the 1990CE is its exceptional efficiency. The stove is designed to produce a high heat output while minimizing the consumption of wood. With an impressive efficiency rating, it effectively uses the fuel, ensuring that users enjoy longer burn times and reduced firewood usage. This efficiency not only provides warmth but also aligns with eco-friendly practices, reducing the impact on the environment.

The Vermont Casting 1990CE incorporates advanced secondary combustion technology, which allows for a cleaner burn and significantly lowers emissions. This state-of-the-art system ensures that the stove generates less smoke and reduces the amount of pollutants released into the atmosphere. As a result, users can enjoy the benefits of a cozy fire without the guilt of environmental harm.

In addition to its environmental features, the stove is built with a heavy cast iron construction, which ensures durability and longevity. The cast iron design not only provides excellent heat retention but also adds a timeless aesthetic to any home. The 1990CE is available in various finishes, allowing homeowners to select a style that complements their decor.

Another key characteristic of the Vermont Casting 1990CE is its user-friendly design. The stove features an easy-to-use air control system that allows users to adjust the intensity of the fire with ease. This precise control enables the creation of the desired ambiance, whether for a cozy evening or a more intense heating requirement.

Furthermore, the 1990CE offers a large viewing window, framed by a stylish cast iron design, allowing users to enjoy the mesmerizing flames while enhancing the overall visual appeal of the room. The stove’s clean lines and classic design make it a versatile addition to various interior styles, from rustic to contemporary.

Ultimately, the Vermont Casting 1990CE stands out for its combination of efficiency, aesthetic appeal, and user-friendly features. With its commitment to sustainable burning practices and craftsmanship, it provides an ideal solution for those seeking both warmth and style in their homes. Whether for practical heating or the simple joy of a crackling fire, the 1990CE is a remarkable choice that will serve homeowners well for years to come.
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