Vermont Casting 2550 installation instructions Inspecting the Combustor

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Encore Woodburning Stove

If this test indicates a problem, consider other possible factors as well, such as the time of year or a change in the quality of your fuel. In spring and fall, draft is weaker than it is in colder winter weather, and fires can burn sluggishly. Small, hot fires are a good solution under these conditions.

Burning “green” (insufficiently seasoned) wood will re- sult in poorer performance than when burning properly seasoned fuel. You may have to run your stove hotter (more air) to achieve good performance with green or wet wood.

Also, consider any changes in your operating routine.

Once you have ruled out any other possible causes for a decline in performance, you may inspect the combus- tor.

Inspecting the Combustor

1.Release the hood from the fireback by swinging the hood upward and then sliding it to either side. (Fig. 48)

Hood

 

Fireback

ST643

Fig. 48 Release the hood by lifting its bottom edge and slid- ing to one side.

2.Using a flashlight, and a mirror if necessary, exam- ine the combustor. If no fly ash or damage is visible, the inspection is complete and you may replace the hood. If further examination or cleaning is necessary, go to Step 3.

3.Release the fireback by prying the left and right wedges upward. (Fig. 49)

4.Swing the fireback forward and up to remove it from the stove. (Fig. 50)

5.Remove the catalytic combustor’s refractory access cover, then remove the combustor.

6.Check the combustor’s honeycomb-like element for a buildup of fly ash. If any is evident, take the combustor outside and clean it by blowing air gently through it.

7.Inspect the element for damage or degradation. Although small hairline cracks will not affect per- formance, the element should be essentially intact. If the element is broken in pieces or has sections

 

 

Refractory Access Cover

 

Left Wedge

Right Wedge

 

 

ST644

Fig. 49

Release the lower fireback by tapping out two

wedges.

 

 

 

 

Fireback

ST645

Fig. 50 Remove the lower fireback through the front door opening.

missing, it should be replaced. Call your local Ver- mont Castings’ Authorized Dealer for a replacement element.

While the catalytic element is removed, check the condition of the secondary air probe. Use an inspection mirror to locate the probe within the combustion cham- ber. The probe should extend 1” to 1¹⁄₂(25-38mm) into the chamber and show no signs of deterioration, such as warping, corrosion, or short length. (Fig. 51) A dam- aged secondary air probe can affect catalytic perfor- mance. If the probe needs replacement, contact your local dealer.

1"

ST559

Fig. 51 Use an inspection mirror to check the reflected view of the secondary probe.

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Contents Encore Table of Contents WelcomeEncore dimensions SpecificationsInstallation Outside AirChimney Height Prefabricated Chimneys What Kind of Chimney to UseMasonry Chimneys Chimney SizeChimney Connector Guidelines Double-wall Chimney ConnectorsSingle-wall Chimney Connectors Fireplace Installations Securing the Single-wall Connector to a Masonry ChimneyFreestanding Installations Above the FireplaceThrough the Fireplace Wall Pass-ThroughsFloor Protection An approved wall pass-through for the United StatesFloor Protection for Fireplace Installations Keep the Stove a Safe Distance From Surrounding MaterialsReducing Clearances Safely with Shields Stove Heat Shields Wall ShieldsChimney Connector Heat Shields Fireplace and Mantel Trim ShieldsAlcove Installations Construction RequirementsEncore Clearance Chart Unprotected Surfaces Protected SurfacesEncore Clearance Diagrams Wall Shield Requirements for Common Installations Corner Parallel Installations Assembly Single Air Control Regulates Heat Output and Burn Time OperationEncore Controls Damper Directs Air Flow Within the StoveTwo Ways to Add Fuel Encore’s hinged griddle makes it easy to top-load woodAndirons Help Protect the Glass Use the Air Control Settings That Work Best for YouInfrared Reflective Glass Panels For Clear Fire Viewing Burn Only High-Quality WoodEncore Control Settings High-Efficiency Wood Burning with Catalytic CombustionConditioning Your Stove Starting and Maintaining a Wood FireRefuel While the Embers Are Still Hot Ash DisposalDraft Management Steel ChimneyIndoor / Outdoor location Single venting Flue SizingPipe & Chimney Layout CreosoteMaintenance Removing the Glass Installing the GlassAdjust the Damper as Needed Check the Operation Primary Air ShutterWhen to Suspect a Combustor Problem How to Adjust the Door LatchesCatalytic Element Inspection and Cleaning Tighten the Damper Handle as NeededInspecting the Combustor Remove the lower fireback through the front door openingReplace the Stove Gaskets as Needed Gasket Diameter ...And the Parts it SealsPermanent Encore Gaskets Adjust the Door If NecessaryAnnual Maintenance Chimney System CreosoteAppendix Catalytic Combustor Encore Woodburning Stove Encore Woodburning Stove Shell Enamel Parts Encore Color Encore Woodburning Stove Encore Woodburning Stove Warranty CFM Corporation