Teledyne EHE warranty Maintenance and Service, 4A. General, 3H-2. Professional Inspection

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3H-2. Professional Inspection

Inspection by a qualified professional technician, performed at least once a year by a qualified professional technician, are required to keep the heater operating efficiently through the years. The following basic checks should be performed.

1.Inspect the condensate disposal system to be sure that condensate flows freely.

2.Replace combustion air filter.

3.For heaters installed with combustion air or vent piping, inspect screens at the inlet or outlet of these pipes. Clean screens as necessary to assure free flow (See illustrations in combustion air and vent pipe installation section).

4.Make sure that the pressure switch operates properly by shutting the filter pump off and on a few times. The burner should go off immediately after the pump stops. An ignition sequence should start shortly after the pump is turned back on.

5.Make a visual check of the main burner flame. The flame can be seen in a mirror/viewport arrangement in the upper part of the heater. The flame should be light blue and the burner surface should be dark, with only a few glowing fibers (see Figure 28).

6.Inspect the gas and electronic controls, including the following:

a.High temperature limit switch

b.Water pressure switch

c.Venturi pressure switch

d.Automatic gas valve

e.Burner temperature limit switch

f.Vent limit switch

g.Temperature control

h.Control circuit fuse

7.Perform a temperature rise test in accordance with Section 2L.

8.If the heater is equipped with a pressure relief valve, clean any accumulated corrosion and make sure that water runs freely through it.

9.Inspect the outside of the combustion chamber and burner for corrosion and indication of improper operation.

10.Regularly inspect electrical controls for deterioration. Repair and replace as necessary.

NOTE: Keep this manual in a safe place for future reference by you and your professional technician when inspecting and servicing the heater.

Figure 28. Burner Flame (visible near top of heater in mirror).

SECTION 4.

Maintenance and Service

WARNING

SERVICING SAFETY

Some of the servicing procedures for the Hi- E2 pool heater are hazardous because they involve fuel gas, electricity, moving parts and procedures which require testing or temporary bypass of safety controls. For this reason, the heater must be serviced only by a qualified professional service technician.

IMPROPER SERVICE HAZARD

The Hi-E2 pool heater incorporates unique design features. Incorrect service of this heater can result in personal injury or damage to property. To avoid such hazards, the heater must be serviced only by a qualified professional service technician.

4A. General

A qualified professional technician must service the Hi-E2pool heater using Teledyne Laars service procedures. Before calling for service, however, the owner should check for obvious problems. The other components in the pool system, including pump, filters and strainers, water valves, gas supply, electrical power and time clocks, have an effect on heater operation.

Confirm that the Flex Temp heater control is set to “pool” or “spa” and that the corresponding temperature knob is set high enough to make the heater operate. Make sure the pump is operating, that the filter and strainers aren’t clogged, that there are no mis-positioned water valves, that the gas or electric power supplies aren’t shut off and that time clocks are

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Contents Installation Hi-E2 Model EHE Gas-Fired Pool Spa Heater Table of Contents Installation Instructions General Information2E. Outdoor Installation 2B. Heater Assembly and Preparation2D. Installation Clearances Installation at High Elevation2G-1. Preparation of Heater For Indoor Installation 2F. Outdoor Shelter Installation Canada2G. Indoor Installation United States2G-3a. Connection of Combustion Air Pipe 2G-2. Combustion Air Requirements for One-Pipe Installation2G-3. Two-Pipe Installation Direct Vent 2G-3b. Piping Materials2G-3d. Combustion Air and Vent Pipe Installation2G-3c. Size and Length of Combustion Air and Vent Piping Indoor Vent Connection, Hi-E2 Pool Heater 2G-3e. Room Ventilation 2H. Condensate Disposal2I. Gas Supply and Piping High Elevation 60Hz2J-3. Auxiliary Time Clock Wiring 2J. Electric Wiring2J-1. Electrical Power 2J-2. Bonding2K-1. Reversal of Heater Water Connections 2K. Water Piping2K-3. Connections at Heater 2K-4. Pressure Relief Valve 2K-5. Automatic Chlorinators Chemical Feeders2L. Start-up and Adjustment 2L-1. Normal Operation2L-3. Condensate 2L-5. Adjustment of Water Pressure Switch2L-2. Start-up 2L-4. Gas Pressure2L-6. Water Temperature Rise Operating Instructions3A. Start-Up Procedure 3B. Temperature Controls3C. Lighting and Shutdown 3D. Water Chemistry3F. Swimming Pool Energy Savings Tips 3E. Spa/Hot Tub Safety Rules3D-2d. Testing 3D-2c. Corrosion3G-1. Spring and Fall Operation 3G. Seasonal Care3H. Periodic Inspection 3G-2. Winterizing4A. General Maintenance and Service3H-2. Professional Inspection 4B. Induced-Draft Combustion System 4C. Heater Components and Their Operation4E-1 V Electrical Power Supply 4E. Electrical Trouble Shooting4D. Combustion Air Filter 4E-2a. Transformer 4E-2. Control Circuit Trouble Shooting4E-2b. Fuse 4E-2e. Water Pressure Switch 4E-2c. Fireman Switch and External Interlocks4E-2d. Limit Switches 4E-2f. Temperature Control4F. Venturi Combustion Flow System 4F-2b. Gas Pressure Offset 4F-2. Venturi System Checkout4F-2a. Unfired Venturi Differential Pressure 4F-2c. Gas Orifice Differential4F-3. Air Flow Investigation 4F-3a. Combustion Air Flow4F-4. Fuel Gas Type and Gas Orifice Size 4G. Combustion Condensate4F-3b. Flow in Heater and Vent 4F-5. High Elevation Operation4H. Major Component Service Capacities and Dimensions5A. General Information Replacement Parts 6A. Parts ListExploded View of the Hi-E2 Limited Warranty