Amtrol TD-7ZDW manual Indirect-Firedwater Heaters With Top-Mountedcoil, MODELS TD-7Z, Maintenance

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INSTALLATION, OPERATION

 

INSTALLATION, OPERATION

West Warwick, Rhode Island 02893

& MAINTENANCE

INSTRUCTIONS

BOILER MATETM TOP-DOWN

INDIRECT-FIRED WATER HEATERS WITH

TOP-MOUNTED COIL

MODELS: TD-7Z

TD-41Z

TD-7ZDW

TD-41ZDW

The heat transfer medium should be water. If any product other than water is used, it must be a non-toxic fluid suitable for human ingestion as determined by the FDA

WARNING: REVIEW ALL GENERAL SAFETY INFORMATION ON PAGE 3 PRIOR TO INSTALLATION.

Your AMTROL BOILER MATE™ has been carefully assembled and factory tested. To enjoy the full service your BOILER MATE™ can provide, you should read and follow all of the instructions in this manual. When all installation steps have been completed, make sure you also follow the enclosed post-installation and start-up checklists before using your AMTROL product. You should also read carefully the sections describing proper product maintenance, and follow the required procedures as you use your BOILER MATE™. Return this booklet to its original envelope, and keep it with the BOILER MATE™. This manual may become out-of-date by later amendments. Check our web site, www.amtrol.com or ask your AMTROL supplier for any updates relating to your product.

Our goal is to ensure you are fully satisfied with your new BOILER MATE. If any questions or concerns arise, call Technical Service at 401-535-1216.

THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO POTENTIAL PERSONAL INJURY AND OTHER HAZARDS. OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS SYMBOL TO REDUCE THE RISK OF POSSIBLE INJURY AS WELL AS PROPERTY DAMAGE.

Part #: 9040-628 REV B (7/04)

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Contents MODELS TD-7Z INDIRECT-FIREDWATER HEATERS WITH TOP-MOUNTEDCOILMAINTENANCE INSTALLATION, OPERATIONGENERAL SAFETY INFORMATION TABLE OF CONTENTSPRE-INSTALLATIONCHECKLIST REQUIRED COMPONENTS AND ACCESSORIES CHECKLIST1. GENERAL SAFETY INFORMATION 2. PRE-INSTALLATIONCHECKLIST COMPONENTS CHECKLIST 3.REQUIRED COMPONENTS AND ACCESSORIES CHECKLISTTD-7Z, TD-41Z, TD-7ZDW, TD-41ZDW A. General Installation Requirements 4. INSTALLATION INSTRUCTIONS FOR1. Do not short circuit the boiler 3. Locating UnitEXTERNAL TANKLESS HEATERS B. PIPINGINTERNAL TANKLESS COILS Step 1 - Locate the BOILER MATE near boilerSEPARATE CIRCULATOR II. BOILER MATE - Priority WiringStep 5 - Connect boiler supply pipe. Figure Step 6 - Connect boiler return pipe. FigureTEMPERATURE ADJUSTMENT D. POST-INSTALLATIONand START-UPCHECKLISTZONE VALVES - SCHEMATIC PRIORITY W/CIRCULATORS - SCHEMATICPage AND LOW PRESSURE STEAM BOILER 6. OPERATION/MAINTENANCERESIDENTIAL BOILER MATE CLASSIC 7. REPLACEMENT PARTSTD-7Zand TD-41Z DESCRIPTIONPROBLEM 8. TROUBLE SHOOTING CHECKLISTSOLUTION CAUSESERVICE PERFORMED 9. SERVICE RECORDDATE COMMENTSLIMITED FIVE YEAR TRANSFERRABLE WARRANTY LIMITED FIVE YEAR COMMERCIAL WARRANTYAdditional Warranty Limitations Replacement Product Warranty9040-628REV B 7/04 West Warwick, Rhode Island