Amtrol manual Required Components And Accessories Checklist, TD-7Z, TD-41Z, TD-7ZDW, TD-41ZDW

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3.REQUIRED COMPONENTS AND ACCESSORIES CHECKLIST

3.REQUIRED COMPONENTS AND ACCESSORIES CHECKLIST

TD-7Z, TD-41Z, TD-7ZDW, TD-41ZDW

COMPONENTS CHECKLIST

The following is a checklist of components required for proper installation of these

BOILER MATE™ models, both Priority and Non-Priority:

A.Separate circulator

1 each - circulator (4-8 gpm)

1 each - positive shut-off weighted check valve

B.Use of heating system zone circulator

1 each - zone valve

C.Also Required:

4 each - unions

4 each - shut off valve

1 each - vacuum breaker

1 each - T & P relief valve (included)

1 each - A THERM-X-TROL®expansion tank - REQUIRED IF a Back flow preventer, check valve or pressure reducing valve is installed anywhere between the BOILER MATE™ and the city main.

As needed - pipe dope or Teflon tape

Do not forget an EXTROL® and thermal expansion - an expansion tank is required on the boiler side of your system.

If a steel hydropneumatic tank is in place, AMTROL recommends TD-7Z, TD-41Z, TD-7ZDW, TD-41ZDW replacing it with a properly sized EXTROL® expansion tank. Otherwise, significant heat transfer problems can occur by causing air to be trapped in the heat exchanger. If the boiler system has an EXTROL® expansion tank and the boiler temperatures are being changed, resize the EXTROL® expansion tank.

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Contents MODELS TD-7Z INDIRECT-FIREDWATER HEATERS WITH TOP-MOUNTEDCOILMAINTENANCE INSTALLATION, OPERATIONGENERAL SAFETY INFORMATION TABLE OF CONTENTSPRE-INSTALLATIONCHECKLIST REQUIRED COMPONENTS AND ACCESSORIES CHECKLIST1. GENERAL SAFETY INFORMATION 2. PRE-INSTALLATIONCHECKLIST TD-7Z, TD-41Z, TD-7ZDW, TD-41ZDW 3.REQUIRED COMPONENTS AND ACCESSORIES CHECKLISTCOMPONENTS CHECKLIST A. General Installation Requirements 4. INSTALLATION INSTRUCTIONS FOR1. Do not short circuit the boiler 3. Locating UnitEXTERNAL TANKLESS HEATERS B. PIPINGINTERNAL TANKLESS COILS Step 1 - Locate the BOILER MATE near boilerSEPARATE CIRCULATOR II. BOILER MATE - Priority WiringStep 5 - Connect boiler supply pipe. Figure Step 6 - Connect boiler return pipe. FigureTEMPERATURE ADJUSTMENT D. POST-INSTALLATIONand START-UPCHECKLISTZONE VALVES - SCHEMATIC PRIORITY W/CIRCULATORS - SCHEMATICPage AND LOW PRESSURE STEAM BOILER 6. OPERATION/MAINTENANCERESIDENTIAL BOILER MATE CLASSIC 7. REPLACEMENT PARTSTD-7Zand TD-41Z DESCRIPTIONPROBLEM 8. TROUBLE SHOOTING CHECKLISTSOLUTION CAUSESERVICE PERFORMED 9. SERVICE RECORDDATE COMMENTSLIMITED FIVE YEAR TRANSFERRABLE WARRANTY LIMITED FIVE YEAR COMMERCIAL WARRANTYAdditional Warranty Limitations Replacement Product Warranty9040-628REV B 7/04 West Warwick, Rhode Island