Amtrol TD-7ZDW, TD-41ZDW manual D. POST-INSTALLATIONand START-UPCHECKLIST, Temperature Adjustment

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D. POST-INSTALLATION and

the service switch).

c.Switch off the branch circuit breaker.

Step 2 - Remove electrical box cover.

Step 3 - Remove existing wire from boiler aquastat terminal C1 and connect to terminal #2 on DPDT relay.

Step 4 - Install wire from DPDT relay terminal #1 to boiler aquastat terminal C1.

Step 5 - Connect terminals of 4 and 6 of DPDT relay "T- T" terminals of boiler aquastat relay.

Step 6 - Connect BOILER MATE™ thermostat to L1, BOILER MATE™ and DPDT relay as shown in Schematic #4.

Step 7 - Connect L2 to BOILER MATE™ circulator and DPDT relay as shown in Schematic #4.

B.Use only the heating system circulator.

When wiring a separate, full-flow 3-way zone valve, follow steps in 1B. above.

Note: Priority comes from the valve operation and not the wiring.

SEPARATE CIRCULATOR

D. POST-INSTALLATION and

START-UP CHECKLIST

After the BOILER MATE™ has been plumbed and wired, it is now ready to be set for automatic operation. Turn on the boiler and safety switches.

TEMPERATURE ADJUSTMENT

PAINFUL SCALDING WITH POSSIBLE

SERIOUS AND PERMANENT INJURY CAN OCCUR IF THE TEMPERATURE IS SET TOO HIGH OR THE THERMOSTAT IS NOT FUNCTIONING PROPERLY.

The thermostat controls the maximum water temperature in the

BOILER MATE™. If set too high, the resulting hot water can cause painful scalding with possible serious and permanent

injury. The temperature at which this occurs varies with a person’s age and the length of time in contact with the water. The slower response time of infants, aged or handicapped persons increases the hazard to them.

It is recommended that the temperature control be set for the

lowest temperature which satisfies your hot water needs. This will also provide the lowest operating costs.

In conjunction with a Consumer Product Safety Commission recommendation, an initial setting of 120° F is recommended. This may or may not be suitable for your needs. Check the temperature at a hot water faucet soon after the burner has completed the first heating. Adjust as needed. Note that adjusting to a lower setting will not have an immediate effect. The stored hot water will first have to be used. Additional checks of the water temperature should follow completion of a cycle. Further adjustments may be necessary as you use your BOILER MATE™ and water piping system.

NOTE: VALVES FOR REDUCING POINT OF USE TEMPERATURE BY MIXING COLD AND HOT WATER ARE AVAILABLE. CONSULT A LICENSED PLUMBER OR THE LOCAL PLUMBING AUTHORITY.

ZONE VALVES - SCHEMATIC 3

3-WIRE ZONE VALVES

4-WIRE ZONE VALVES

PRIORITY W/CIRCULATORS - SCHEMATIC 4

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Contents MODELS TD-7Z INDIRECT-FIREDWATER HEATERS WITH TOP-MOUNTEDCOILMAINTENANCE INSTALLATION, OPERATIONGENERAL SAFETY INFORMATION TABLE OF CONTENTSPRE-INSTALLATIONCHECKLIST REQUIRED COMPONENTS AND ACCESSORIES CHECKLIST1. GENERAL SAFETY INFORMATION 2. PRE-INSTALLATIONCHECKLIST 3.REQUIRED COMPONENTS AND ACCESSORIES CHECKLIST COMPONENTS CHECKLISTTD-7Z, TD-41Z, TD-7ZDW, TD-41ZDW A. General Installation Requirements 4. INSTALLATION INSTRUCTIONS FOR1. Do not short circuit the boiler 3. Locating UnitEXTERNAL TANKLESS HEATERS B. PIPINGINTERNAL TANKLESS COILS Step 1 - Locate the BOILER MATE near boilerSEPARATE CIRCULATOR II. BOILER MATE - Priority WiringStep 5 - Connect boiler supply pipe. Figure Step 6 - Connect boiler return pipe. FigureTEMPERATURE ADJUSTMENT D. POST-INSTALLATIONand START-UPCHECKLISTZONE VALVES - SCHEMATIC PRIORITY W/CIRCULATORS - SCHEMATICPage AND LOW PRESSURE STEAM BOILER 6. OPERATION/MAINTENANCERESIDENTIAL BOILER MATE CLASSIC 7. REPLACEMENT PARTSTD-7Zand TD-41Z DESCRIPTIONPROBLEM 8. TROUBLE SHOOTING CHECKLISTSOLUTION CAUSESERVICE PERFORMED 9. SERVICE RECORDDATE COMMENTSLIMITED FIVE YEAR TRANSFERRABLE WARRANTY LIMITED FIVE YEAR COMMERCIAL WARRANTYAdditional Warranty Limitations Replacement Product Warranty9040-628REV B 7/04 West Warwick, Rhode Island