Amtrol TD-7Z Table Of Contents, Forced Hot Water, Closed Hydronic Heating Systems, All Systems

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1.	GENERAL SAFETY INFORMATION	3
2.	PRE-INSTALLATION CHECKLIST	4
	Important Steps and Decisions Required Before Installation
3.	REQUIRED COMPONENTS AND ACCESSORIES CHECKLIST	5
FORCED HOT WATER, CLOSED HYDRONIC HEATING SYSTEMS
4.	INSTALLATION - Forced Hot Water, Closed Hydronic Heating System	6
	A. General Installation Requirements	6
	B. Piping	7
	C. Electrical Wiring	8
	D. Post-Installation and Start-up Check List	9
ALL SYSTEMS
6.	OPERATION AND MAINTENANCE	11
7.	REPLACEMENT PARTS	12
8.	TROUBLESHOOTING CHECKLIST	13
9.	SERVICE RECORD	14
10. AMTROL LIMITED PRODUCT WARRANTY		15

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Contents MAINTENANCE INDIRECT-FIREDWATER HEATERS WITH TOP-MOUNTEDCOILMODELS TD-7Z INSTALLATION, OPERATIONPRE-INSTALLATIONCHECKLIST TABLE OF CONTENTSGENERAL SAFETY INFORMATION REQUIRED COMPONENTS AND ACCESSORIES CHECKLIST1. GENERAL SAFETY INFORMATION 2. PRE-INSTALLATIONCHECKLIST TD-7Z, TD-41Z, TD-7ZDW, TD-41ZDW 3.REQUIRED COMPONENTS AND ACCESSORIES CHECKLISTCOMPONENTS CHECKLIST 1. Do not short circuit the boiler 4. INSTALLATION INSTRUCTIONS FORA. General Installation Requirements 3. Locating UnitINTERNAL TANKLESS COILS B. PIPINGEXTERNAL TANKLESS HEATERS Step 1 - Locate the BOILER MATE near boilerStep 5 - Connect boiler supply pipe. Figure II. BOILER MATE - Priority WiringSEPARATE CIRCULATOR Step 6 - Connect boiler return pipe. FigureZONE VALVES - SCHEMATIC D. POST-INSTALLATIONand START-UPCHECKLISTTEMPERATURE ADJUSTMENT PRIORITY W/CIRCULATORS - SCHEMATICPage 6. OPERATION/MAINTENANCE AND LOW PRESSURE STEAM BOILERTD-7Zand TD-41Z 7. REPLACEMENT PARTSRESIDENTIAL BOILER MATE CLASSIC DESCRIPTIONSOLUTION 8. TROUBLE SHOOTING CHECKLISTPROBLEM CAUSEDATE 9. SERVICE RECORDSERVICE PERFORMED COMMENTSAdditional Warranty Limitations LIMITED FIVE YEAR COMMERCIAL WARRANTYLIMITED FIVE YEAR TRANSFERRABLE WARRANTY Replacement Product WarrantyWest Warwick, Rhode Island 9040-628REV B 7/04

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