Johnson Controls LP8C/LPLC*MP installation manual Models, List of Sections, List of Figures

Page 1

INSTALLATION MANUAL

RESIDENTIAL GAS FURNACE WITH ECM MOTOR

MODELS:

TP8C/TPLC*MP, YP8C/YPLC*MP, CP8C/CPLC*MP, LP8C/LPLC*MP

(80% Modulating Multi-position / Low NOx)

EFFICIENCY

RATING

CERTIFIED

ISO 9001

Certified Quality

Management System

LIST OF SECTIONS

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 GAS PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 ELECTRICAL POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 VENT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

START-UP AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . 22 SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 NORMAL OPERATION AND DIAGNOSTICS . . . . . . . . . . . . . 29 REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . 30 REPLACEMENT PART CONTACT INFORMATION . . . . . . . . 30 WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

LIST OF FIGURES

Duct Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Combustible Floor Base Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Horizontal Application (Typical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Typical Attic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Typical Suspended Furnace / Crawl Space Installation . . . . . . . . . . . 7 Downflow Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Downflow Installation - Gas Valve Rotation . . . . . . . . . . . . . . . . . . . . 7 Vertical Applications (Typical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Coil Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Horizontal Right Application (Typical) . . . . . . . . . . . . . . . . . . . . . . . . 8 Horizontal Left Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 PC Series Upflow Coil Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Horizontal Left or Right application (Right Shown) . . . . . . . . . . . . . . 8 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Side Return Cutout Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Upflow/Downflow Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Thermostat Chart - Single Stage Air Conditioner –

Variable Speed or PSC Modulating Furnace . . . . . . . . . . . . . . . . . . 13 Thermostat Chart - Two Stage Air Conditioner –

Variable Speed or PSC Modulating Furnace . . . . . . . . . . . . . . . . . . 14 Thermostat Chart - Two Stage Air Conditioner with Single Stage Thermostat – Variable Speed or PSC Modulating Furnace . . . . . . . 15 Thermostat Chart - Single Stage Heat Pump –

Variable Speed or PSC Modulating Furnace . . . . . . . . . . . . . . . . . . 16 Thermostat Chart - Single Stage Heat Pump –

Variable Speed or PSC Modulating Furnace . . . . . . . . . . . . . . . . . . 17 Thermostat Chart - Two Stage Heat Pump –

Variable Speed or PSC Modulating Furnace . . . . . . . . . . . . . . . . . . 18 Combustion Air Inducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Combustion Airflow Path Through The Furnace Casing

to the Burner Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Outside and Ambient Combustion Air . . . . . . . . . . . . . . . . . . . . . . . . 21 Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Furnace Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

LIST OF TABLES

Unit Clearances to Combustibles

. 4

Unconfined Space Minimum Area in Square Inch

20

Coil Projection Dimensions - PC Series Coils

. 8

Free Area

20

Cabinet and Duct Dimensions

. 9

Gas Rate (CU FT/HR) at Full Input

24

Recommended Filter Sizes (High Velocity 600 FPM)

. 9

Inlet Gas Pressure Range

25

High Altitude Orifices

11

Nominal Manifold Pressure

25

Ratings & Physical / Electrical Data

12

Blower Performance CFM - Any Position

27

Estimated Free Area

20

 

 

These high efficiency, compact units employ induced combustion, reli- able hot surface ignition and high heat transfer aluminized tubular heat exchangers. The units are factory shipped for installation in upflow or horizontal applications and may be converted for downflow applica- tions.

These furnaces are designed for residential installation in a basement, closet, alcove, attic, recreation room or garage and are also ideal for commercial applications. All units are factory assembled, wired and tested to assure safe dependable and economical installation and oper- ation.

These units are Category I listed and may be common vented with another gas appliance as allowed by the National Fuel Gas Code.

SECTION I: SAFETY

This is a safety alert symbol. When you see this symbol on labels or in manuals, be alert to the potential for personal

injury.

Understand and pay particular attention to the signal words DANGER, WARNING, or CAUTION.

DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury.

CAUTION indicates a potentially hazardous situation, which, if not avoided may result in minor or moderate injury. It is also used to alert against unsafe practices and hazards involving only property dam- age.

368262-UIM-B-1008

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Contents Models Section I SafetyList of Sections List of FiguresSafety Requirements Specific Safety Rules and PrecautionsAnce to a 50 HZ Power Supply or a Voltage Above 130 Volts Codes and Standards Combustion AIR Quality List of ContaminantsFurnace Location and Clearances InspectionSection II Ductwork Floor Base and Ductwork Installation DownflowDuctwork General Information Duct FlangesBottom Return and Attic Installations Downflow Duct ConnectorsAttic Installation Suspended Furnace / Crawl Space InstallationCOIL/FURNACE Assembly MC/FC/PC Series Coils Coil InstallationDownflow Application Coil Flange Installation Furnace Assembly MC & FC Series CoilsFurnace Assembly MC Series Coils only Furnace Assembly PC Series CoilsAttempt to install filters inside the furnace Filter InstallationSection III Filters Side ReturnGAS Piping Installation GAS SafetySection IV GAS Piping Horizontal FiltersElectrical Power Connections Section V Electrical PowerGAS Conversion for Propane LP High Altitude Natural GAS Orifice ConversionSupply Voltage Connections LOW Voltage Control Wiring ConnectionsAIR Conditioner Connections Max OutletID Models ThermostatModulating TWO Stage AIR Furnace Conditioner UIM-B-1008 Single Stage Heat Pump Modulating Furnace OD ModelsThermostat TWO Stage Heat Pump Modulating FurnaceSection VI Vent System Ambient Combustion Air Supply FAN-ASSISTED Combustion SystemCombustion Air Source From Outdoors Dampers, Louvers and Grilles Canada OnlyAir Supply Openings and Ducts Vent and Supply Outside Air Safety Check ProcedureVentilated Combustion Air NOx Screen Removal Lo-NOx Models Only Section VII START-UP AdjustmentsGAS Piping Leak Check Calculating the Furnace Input Natural GAS Setup Test ModeSeconds For Seconds For Size of Test Dial Revolution Cu FtRevolution Cu Ft Adjustment of Temperature Rise Adjustment of Manifold GAS PressureEAC Adjustment of FAN Control Settings080C16 060A12 080B12 Jumper Settings100C20 Section Viii Safety Controls Furnace Control Diagnostics Section IX Normal Operation and DiagnosticsNormal Operation Sequence Diagnostic Fault Code Storage and Retrieval Section X Replacement Parts ListFabricated Parts Wiring Diagram Section XI Wiring DiagramJohnson Controls Unitary Products York Drive Norman, OK