Johnson Controls YP8C/YPLC*MP Furnace Assembly MC & FC Series Coils, Coil Flange Installation

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368262-UIM-B-1008

FURNACE ASSEMBLY - MC & FC SERIES COILS

These coils are factory shipped for installation in either upflow or down- flow applications with no conversion.

Position the coil casing over or under the furnace opening as shown in Figure 8 after configuring coil flanges as required see “Coil Flange” sec- tion below.

COIL FLANGE INSTALLATION

The coils include removable flanges to allow proper fit up with furnaces having various inlet and outlet flange configurations. The two flanges are attached to the top of the coil in the factory during production. For proper configuration of flanges refer to Figure 9.

ALTERNATE FLANGE LOCATION (Used for downflow or horizontal left installations)

FACTORY

FLANGE

LOCATION

(Used for upflow

or horizontal

right installations)

FIGURE 9: Coil Flange

FURNACE ASSEMBLY - MC SERIES COILS ONLY

MC coils are supplied ready to be installed in a horizontal position. A horizontal pan is factory installed. MC coils should be installed in all hor- izontal applications with the horizontal drain pan side down.

Mounting Plate

Furnace

FIGURE 10: Horizontal Right Application (Typical)

For horizontal left hand applications no conversion is required to an MC coil when used with a downflow/horizontal furnace. A mounting plate, supplied with every coil should always be installed on the side desig- nated as top side. See Figures 10 & 11.

Mounting Plate

Furnace

FIGURE 11: Horizontal Left Application

FURNACE ASSEMBLY - PC SERIES COILS

These upflow coils are designed for installation on top of upflow fur- naces only.

If the coil is used with a furnace of a different size, use a 45° transition to allow proper air distribution through the coil.

1.Position the coil casing over the furnace opening as shown in Fig- ure 12.

2.Place the ductwork over the coil casing flange and secure.

3.Check for air leakage between the furnace and coil casing and seal appropriately.

Do not drill any holes or drive any screws into the front duct flange on the coil in order to prevent damaging coil tubing. See Figure 12.

C

D(Min)

 

 

Flexible

 

 

Duct Collar

Field

 

 

Fabricated

 

 

Ductwork

 

Do not drill

 

 

or Screw

Upflow

 

this flange

 

 

Coil

 

 

Upflow

 

 

Furnace

 

 

Primary

Secondary

Alternate

Drain

Drain Location

Drain

 

 

FIGURE 12: PC Series Upflow Coil Installation

 

Table 2: Coil Projection Dimensions - PC Series Coils

COIL SIZE

DIMENSION “C” INCH

PC18

 

3-1/2

PC24

 

4-1/2

PC30, PC32, PC35

 

4-1/2

PC42, PC43, PC36, PC37

 

5-1/2

PC48

 

6-1/2

PC60

 

9

NOTE: Dimension “C” should be at least 2/3 of dimension “D”. See Fig- ure 12.

CRITICAL COIL PROJECTION

The coil assembly must be located in the duct such that a minimum dis- tance is maintained between the top of the coil and the top of the duct. Refer to Table 2.

COIL / FURNACE ASSEMBLY - HC SERIES COILS

These coils are supplied ready to be installed in a right hand position or a left hand position. When used in conjunction with a horizontal furnace (blow through) application, the coil should be oriented with the opening of the “A” coil closest to the furnace. See Figure 13.

NOTE: Each coil is shipped with an external tie plate that should be used to secure the coil to the furnace. It should be installed on the back side of the coil using the dimpled pilot holes. See Figure 13.

Use tie plate

supplied with coil

Gas Furnace

FIGURE 13: Horizontal Left or Right application (Right Shown)

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Johnson Controls Unitary Products

Image 8 Contents
Section I Safety ModelsList of Sections List of FiguresAnce to a 50 HZ Power Supply or a Voltage Above 130 Volts Specific Safety Rules and PrecautionsSafety Requirements Combustion AIR Quality List of Contaminants Codes and Standards Inspection Furnace Location and ClearancesFloor Base and Ductwork Installation Downflow Section II DuctworkDuctwork General Information Duct FlangesDownflow Duct Connectors Bottom Return and Attic InstallationsAttic Installation Suspended Furnace / Crawl Space InstallationDownflow Application Coil InstallationCOIL/FURNACE Assembly MC/FC/PC Series Coils Furnace Assembly MC & FC Series Coils Coil Flange InstallationFurnace Assembly MC Series Coils only Furnace Assembly PC Series CoilsFilter Installation Attempt to install filters inside the furnaceSection III Filters Side ReturnGAS Safety GAS Piping InstallationSection IV GAS Piping Horizontal FiltersSection V Electrical Power Electrical Power ConnectionsGAS Conversion for Propane LP High Altitude Natural GAS Orifice ConversionLOW Voltage Control Wiring Connections Supply Voltage ConnectionsAIR Conditioner Connections Max OutletThermostat ID ModelsModulating TWO Stage AIR Furnace Conditioner UIM-B-1008 Modulating Furnace OD Models Single Stage Heat PumpThermostat Modulating Furnace TWO Stage Heat PumpSection VI Vent System FAN-ASSISTED Combustion System Ambient Combustion Air SupplyCombustion Air Source From Outdoors Dampers, Louvers and Grilles Canada OnlyVentilated Combustion Air Vent and Supply Outside Air Safety Check ProcedureAir Supply Openings and Ducts GAS Piping Leak Check Section VII START-UP AdjustmentsNOx Screen Removal Lo-NOx Models Only Setup Test Mode Calculating the Furnace Input Natural GASRevolution Cu Ft Seconds For Size of Test Dial Revolution Cu FtSeconds For Adjustment of Manifold GAS Pressure Adjustment of Temperature RiseAdjustment of FAN Control Settings EAC100C20 060A12 080B12 Jumper Settings080C16 Section Viii Safety Controls Normal Operation Sequence Section IX Normal Operation and DiagnosticsFurnace Control Diagnostics Fabricated Parts Section X Replacement Parts ListDiagnostic Fault Code Storage and Retrieval Section XI Wiring Diagram Wiring DiagramJohnson Controls Unitary Products York Drive Norman, OK