Johnson Controls YP8C/YPLC*MP Supply Voltage Connections, LOW Voltage Control Wiring Connections

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368262-UIM-B-1008

Table 6: Ratings & Physical / Electrical Data

 

Input

 

Output

Nominal

Air Temp. Rise

Air Temp. Rise

Max/Min

 

Max/Min

Airflow

Max Input

Min Input

MBH

 

kW

MBH

 

kW

CFM

m3/min

°F

°C

°F

 

°C

60/30

 

17.6/8.8

47/24

 

13.8/7.0

1200

34.0

30-60

17-33

20-50

 

11-28

80/40

 

23.5/11.8

62/32

 

18.2/9.4

1200

34.0

40-70

22-39

20-50

 

11-28

80/40

 

23.5/11.8

62/32

 

18.2/9.4

1600

45.3

35-65

19-36

20-50

 

11-28

100/50

 

29.3/14.7

78/40

 

22.8/11.7

1600

45.3

35-65

19-36

20-50

 

11-28

100/50

 

29.3/14.7

78/40

 

22.8/11.7

2000

56.6

35-65

19-36

20-50

 

11-28

120/60

 

33.7/16.9

95/48

 

27.8/14.1

2000

56.6

45-75

25-42

25-55

 

13-31

Max.

Outlet

 

Blower

Blower

AFUE

Max

Total Unit

Min. wire Size

Air Temp

 

Wheel

Over-Current

(awg) @ 75 ft

 

 

 

%

Amps

°F

 

°C

HP

 

Amps

size

Protect

one way

 

 

 

 

160

 

71.1

1/2

 

4.8

11 x 8

80.0

15

7.0

 

14

170

 

76.7

1/2

 

4.8

11 x 8

80.0

15

7.5

 

14

165

 

73.9

3/4

 

7.5

11 x 10

80.0

15

10.0

 

14

165

 

73.9

3/4

 

7.5

11 x 10

80.0

15

10.0

 

14

165

 

73.9

1

 

14.5

11 x 11

80.0

20

12.0

 

12

175

 

79.4

1

 

14.5

11 x 11

80.0

20

12.0

 

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Annual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test procedures.

Wire size and over current protection must comply with the National Electrical Code (NFPA-70-latest edition) and all local codes.

SUPPLY VOLTAGE CONNECTIONS

Junction Box

Connect ground lead to screw

Electrical Entry

L1-Hot BLK

Neutral WHT

FIGURE 18: Electrical Wiring

1.Provide a power supply separate from all other circuits. Install overcurrent protection and disconnect switch per local/national electrical codes. The switch should be close to the unit for conve- nience in servicing. With the disconnect or fused switch in the OFF position, check all wiring against the unit wiring label. Refer to the wiring diagram in this instruction.

2.Remove the screws retaining the wiring box cover. Route the power wiring through the opening in the unit into the junction box with a conduit connector or other proper connection. In the junc- tion box there will be 3 wires, a Black Wire, a White Wire. Connect the power supply as shown on the unit-wiring label on the inside of the blower compartment door or the wiring schematic in this sec- tion. The black furnace lead must be connected to the L1 (hot) wire from the power supply. The white furnace screw must be con- nected to neutral. Connect the power supply ground to the green screw (equipment ground) An alternate wiring method is to use a field provided 2” (5.1 cm) x 4” (10.2 cm) box and cover on the out- side of the furnace. Route the furnace leads into the box using a protective bushing where the wires pass through the furnace panel. After making the wiring connections replace the wiring box cover and screws. Refer to Figure 18.

3.The furnace's control system requires correct polarity of the power supply and a proper ground connection. Refer to Figure 18.

The power connection leads and wiring box may be relocated to the left side of the furnace. Remove the screws and cut wire tie holding excess wiring. Reposition on the left side of the furnace and fasten using holes provided.

LOW VOLTAGE CONTROL WIRING CONNECTIONS

Install the field-supplied thermostat by following the instructions that come with the thermostat. With the thermostat set in the OFF position and the main electrical source disconnected, connect the thermostat wiring from the wiring connections on the thermostat to the terminal board on the ignition module, as shown in Figures 19-24, Thermostat Charts. Electronic thermostats may require the common wire to be con- nected as shown in Figure 16. Apply strain relief to thermostat wires passing through cabinet.

Set the heat anticipator in the room thermostat to 0.1 amps. Setting it lower will cause short cycles. Setting it higher will cause the room temperature to exceed the set points.

Some electronic thermostats do not have adjustable heat anticipa- tors. They should be set to six cycles per hour. Follow the thermo- stat manufacturer's instructions.

The 24-volt, 40 VA transformer is sized for the furnace components only, and should not be connected to power auxiliary devices such as humidifiers, air cleaners, etc. The transformer may provide power for an air conditioning unit contactor.

AIR CONDITIONER CONNECTIONS

This furnace may be used with single-stage or two-stage air condition- ing units.

For Single-Stage A/C - Connect the low voltage wiring as shown in Figure 19, Thermostat Chart.

For Two-Stage A/C - Use a two-stage thermostat, connect the low volt- age wiring as shown in Figure 20, Thermostat Chart.

For Two-Stage A/C using a Single-Stage Thermostat - connect the low voltage wiring as shown in Figure 20, Thermostat Chart.

This furnace control board can control a two-stage A/C using only a sin- gle-stage thermostat. In this case, the furnace control switches between high cool and low cool based on the calculated cooling load.

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Johnson Controls Unitary Products

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Contents Section I Safety ModelsList of Sections List of FiguresSpecific Safety Rules and Precautions Safety RequirementsAnce to a 50 HZ Power Supply or a Voltage Above 130 Volts Combustion AIR Quality List of Contaminants Codes and StandardsInspection Furnace Location and ClearancesFloor Base and Ductwork Installation Downflow Section II DuctworkDuctwork General Information Duct FlangesDownflow Duct Connectors Bottom Return and Attic InstallationsAttic Installation Suspended Furnace / Crawl Space InstallationCoil Installation COIL/FURNACE Assembly MC/FC/PC Series CoilsDownflow Application Furnace Assembly MC & FC Series Coils Coil Flange InstallationFurnace Assembly MC Series Coils only Furnace Assembly PC Series CoilsFilter Installation Attempt to install filters inside the furnaceSection III Filters Side ReturnGAS Safety GAS Piping InstallationSection IV GAS Piping Horizontal FiltersSection V Electrical Power Electrical Power ConnectionsGAS Conversion for Propane LP High Altitude Natural GAS Orifice ConversionLOW Voltage Control Wiring Connections Supply Voltage ConnectionsAIR Conditioner Connections Max OutletThermostat ID ModelsModulating TWO Stage AIR Furnace Conditioner UIM-B-1008 Modulating Furnace OD Models Single Stage Heat PumpThermostat Modulating Furnace TWO Stage Heat PumpSection VI Vent System FAN-ASSISTED Combustion System Ambient Combustion Air SupplyCombustion Air Source From Outdoors Dampers, Louvers and Grilles Canada OnlyVent and Supply Outside Air Safety Check Procedure Air Supply Openings and DuctsVentilated Combustion Air Section VII START-UP Adjustments NOx Screen Removal Lo-NOx Models OnlyGAS Piping Leak Check Setup Test Mode Calculating the Furnace Input Natural GASSeconds For Size of Test Dial Revolution Cu Ft Seconds ForRevolution Cu Ft Adjustment of Manifold GAS Pressure Adjustment of Temperature RiseAdjustment of FAN Control Settings EAC060A12 080B12 Jumper Settings 080C16100C20 Section Viii Safety Controls Section IX Normal Operation and Diagnostics Furnace Control DiagnosticsNormal Operation Sequence Section X Replacement Parts List Diagnostic Fault Code Storage and RetrievalFabricated Parts Section XI Wiring Diagram Wiring DiagramJohnson Controls Unitary Products York Drive Norman, OK