Johnson Controls CP8C/CPLC*MP, YP8C/YPLC*MP, LP8C/LPLC*MP, TP8C/TPLC*MP Section VI Vent System

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368262-UIM-B-1008

ACCESSORY CONNECTIONS

The furnace control will allow power-switching control of various acces- sories.

ELECTRONIC AIR CLEANER CONNECTION

Two 1/4” (0.64 cm) spade terminals (EAC and NEUTRAL) for electronic air cleaner connections are located on the control board. The terminals provide 115 VAC (1.0 amp maximum) during circulating blower opera- tion.

HUMIDIFIER CONNECTION

Two 1/4” (0.64 cm) spade terminals (HUM and NEUTRAL) for humidi- fier connections are located on the control board. The terminals provide 115 VAC (1.0 amp maximum) during heating system operation.

A mounting hole is provided on the control panel next to the furnace control board for mounting a humidifier transformer if required.

HUMIDISTAT CONNECTION

For better humidity control during cooling operation, an external humi- distat may be used. When using a external humidistat, put the HUMI- DISTAT jumper in the “YES” position. Connect the low voltage wiring as shown in Figures 19-24, Thermostat Charts.

ZONING OPERATION

This furnace may be used in zoning systems, using a separate after- market zoning control. For use in zoned systems, put the ZONE CON- TROL jumper on the furnace control board in the “YES” position.

If the Zone jumper is put in the “Yes” position, the heating load logic switches to a special algorithm for multi-zone homes.

1.This algorithm operates at the “low demand” firing rate for 10 min- utes and then ramps to high fire within 20 minutes (30 minutes maximum to get to 100% firing rate).

2.The special zoning algorithm does not have the Run 2 function, so the burners will stop firing as soon as there is no call for heating.

HEAT PUMP OPERATION

This furnace may be used in conjunction with a heat pump in dual fuel applications. For heat pump applications, put the HEAT PUMP jumper on the furnace control board in the “YES” position. Connect the low volt- age wiring as shown in Figures 19-24, Thermostat Charts. If a two- stage heat pump is to be used, a two-stage thermostat is required.

If the Heat Pump jumper is in the “Yes” position, it indicates that there is a heat pump present and the furnace is used as a secondary heat source. In addition, the “Yes” Heat Pump jumper allows the system to read the presence of the “O” terminal signal. In heat pump operation, the following special algorithm logic applies:

1.Supplemental Heating - When both a “W” signal and a “Y1” signal are present, the modulating firing rate will operate as normal, except there will be no Run 2 function, so the burners will stop fir- ing as soon as the “W” signal is removed.

2.Defrost Cycle - When both a “W” signal and a “Y2” signal are present, the modulating firing rate will operate at a constant 80% firing rate and there will be no Run 2 function, so the burners will stop firing as soon as the “W” signal is removed..

3.Hot Heat Pump - The “hot” heat pump feature will work when the control is wired to a 2-stage thermostat and a 2-stage heat pump.

4.Hot Heat Pump - The “hot” heat pump feature will not work when the control is wired to a single-stage thermostat and a 2-stage heat pump.

TWINNING

These furnaces are not to be twinned. If more than one furnace is needed in an application, each furnace must have its own complete duct system and its own wall thermostat.

SECTION VI: VENT SYSTEM

VENT CONNECTIONS

Figure 25 shows the furnace as it is shipped from the factory. To convert to a horizontal or downflow position, remove the four screws that secure the inducer assembly and rotate 90° being careful not to damage the gasket. Reinstall screws. Remove cap from appropriate vent outlet location on the cabinet cut insulation in cabinet to same size as the hole provided and reinstall cap in the hole in the top panel.

In downflow applications, do not block the combustion air inlet. The furnace must be installed on a coil cabinet or subbase to allow com- bustionair to enter the burner compartment.

COMBUSTION AIR INDUCER

90°

Mounting Screw

90°

 

(Remove)

 

Pressure Switch

Tube Routing Flue Transition

(Do Not Remove)

Pressure

Switch

Mounting Screw (Remove)

FIGURE 25: Combustion Air Inducer

CATEGORY 1 - 450 F. MAX. VENT TEMP.

The venting system must be installed in accordance with Section 5.3, Air for Combustion and Ventilation, of the National Fuel Gas Code Z223.1/NFPA 54 (latest edition), or Sections 7.2, 7.3 or 7.4 of CSA B149.1, National Gas and Propane Codes (latest edition) or applicable provisions of the local building code and these instructions.

The furnace shall be connected to a type B vent connector, and shall be connected to a type B vent only. The furnace shall not be connected to a chimney flue serving a separate appliance designed to burn solid fuel. Single-wall vent pipe is not allowed.

It is recommended that the appliance is installed in a location where the space temperature is 32 °F (0°C) or higher. If the appliance is installed in a location where the ambient temperature is below 32 °F (0°C), the combustion byproducts could condense causing damage to the appli- ance heat exchanger.

This appliance may be common vented with another gas appliance for residential installations as allowed by the codes and standards listed in these instructions.

VENTING

Category I venting consists of vertically venting one or more appliances in B-vent or B-vent connectors. Type B-vent system extends in a gen- eral vertical direction and does not contain offsets exceeding 45°. A vent system having not more than one 60° offset is permitted.

VENTING INTO AN EXISTING CHIMNEY

This furnace may not be vented directly into an unlined or clay tile-lined masonry chimney. This furnace may be vented into a masonry chimney if a double-wall metal chimney liner is used and the liner is properly sized according to the requirements of the National Fuel Gas Code or in Canada, the B-149 Installation Codes.

Johnson Controls Unitary Products

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Contents List of Figures Section I SafetyModels List of SectionsSafety Requirements Specific Safety Rules and PrecautionsAnce to a 50 HZ Power Supply or a Voltage Above 130 Volts Codes and Standards Combustion AIR Quality List of ContaminantsFurnace Location and Clearances InspectionDuct Flanges Floor Base and Ductwork Installation DownflowSection II Ductwork Ductwork General InformationSuspended Furnace / Crawl Space Installation Downflow Duct ConnectorsBottom Return and Attic Installations Attic InstallationCOIL/FURNACE Assembly MC/FC/PC Series Coils Coil InstallationDownflow Application Furnace Assembly PC Series Coils Furnace Assembly MC & FC Series CoilsCoil Flange Installation Furnace Assembly MC Series Coils onlySide Return Filter InstallationAttempt to install filters inside the furnace Section III FiltersHorizontal Filters GAS SafetyGAS Piping Installation Section IV GAS PipingHigh Altitude Natural GAS Orifice Conversion Section V Electrical PowerElectrical Power Connections GAS Conversion for Propane LPMax Outlet LOW Voltage Control Wiring ConnectionsSupply Voltage Connections AIR Conditioner ConnectionsID Models ThermostatModulating TWO Stage AIR Furnace Conditioner UIM-B-1008 Single Stage Heat Pump Modulating Furnace OD ModelsThermostat TWO Stage Heat Pump Modulating FurnaceSection VI Vent System Dampers, Louvers and Grilles Canada Only FAN-ASSISTED Combustion SystemAmbient Combustion Air Supply Combustion Air Source From OutdoorsAir Supply Openings and Ducts Vent and Supply Outside Air Safety Check ProcedureVentilated Combustion Air NOx Screen Removal Lo-NOx Models Only Section VII START-UP AdjustmentsGAS Piping Leak Check Calculating the Furnace Input Natural GAS Setup Test ModeSeconds For Seconds For Size of Test Dial Revolution Cu FtRevolution Cu Ft Adjustment of Temperature Rise Adjustment of Manifold GAS PressureEAC Adjustment of FAN Control Settings080C16 060A12 080B12 Jumper Settings100C20 Section Viii Safety Controls Furnace Control Diagnostics Section IX Normal Operation and DiagnosticsNormal Operation Sequence Diagnostic Fault Code Storage and Retrieval Section X Replacement Parts ListFabricated Parts Wiring Diagram Section XI Wiring DiagramJohnson Controls Unitary Products York Drive Norman, OK