Meyer 2900, 526, 4000 manual Ash Removal, Helpful Hints

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the old type of pot belly stoves where the smoke pipe damper controlled the burning time.

NOTE: With new steel, there is a small amount of oil or dirt on the metal and you may smell an odor. Provide adequate ventilating to home during the first operation. Your new Woodchuck is capable of putting out many BTU’s, so treat it with respect. Don’t fully load your fur- nace or open all drafts fully until you have become thor- oughly familiar with the operation of the furnace.

NOTE: A full load does not always give the best results for your needs.

4.When loading your Woodchuck with existing hot coals, rake red hot embers over grates evenly. Put a few small pieces of wood on the coals first, then load-up.

5.If you have the automatic draft control, turn low limit by-pass switch to “On”. Turn thermostat up to activate auto draft and proceed as with manual draft. Once the unit is warmed up you can turn the low limit by-pass switch to “OFF”. This will allow the auto draft to shut off if the unit runs out of fuel while you are gone.

HELPFUL HINTSCAUTION:

WAIT 10 SECONDS ON FIRST LATCH BEFORE RE- FUELING. OPENING LOADING DOOR RAPIDLY CAN CAUSE A FLAME TO FLASH OUT THE DOOR. THIS OCCURS WHEN THERE IS UNBURNT FUEL AND A LARGE AMOUNT OF GASES ON TOP OF THE FIRE- BOX. WHEN THE DOOR IS OPEN, OXYGEN IS COM- BINED WITH GASES AND IGNITES. USE CAUTION WHEN OPENING LOADING DOOR.

HELPFUL HINTS

Adjust the draft to the proper setting for your home needs. The chimney, hookups, and kind of wood will also be a factor.

Your Woodchuck is capable of holding very large logs. DO NOT try to add a log that is larger than you can easily place in the furnace. You will get the best effi- ciency when you add only the amount of wood needed for a 6 to 8 hour burn.

In the spring and fall, the weather is mild, which will al- low you to burn very large loads of wood for long peri- ods of time and hence accumulate very large amounts of creosote. KEY: Stack temperature should be 300°F-400°F for good burning. An external flue temper- ature thermometer (Woodchuck part #08-0084) is in- cluded in the owner’s manual package for monitoring stack temperature. Install the flue temperature ther-

mometer at the rear of the furnace on the smoke pipe where it connects to the collar on the back of the Woodchuck. 300-400 degrees should be maintained when the Woodchuck is operating in the burn cycle with the forced draft blower running to eliminate a creosote build up. (If the unit has a manual draft or a natural draft, monitor the flue temperature when the drafts are in the open position). Depending on the weather, you may not need a full load of wood for a good over night burn. You will get best efficiency when you add only the amount of wood needed until the next time you are available to load.

Always try to place the logs so air can flow between them -this will enhance combustion considerably.

ASH REMOVAL

When burning wood, run your poker over top of the grate to be sure grate slots are clear of burnt fuel. This should be done every morning when there is just a bed of hot coals.

ASH REMOVALCAUTION

NEVER LET ASHES BUILD-UP TO GRATE LEVEL. THIS WILL GREATLY REDUCE THE LIFE SPAN OF YOUR GRATE.

Wood ash is useful as a fertilizer, particularly because of its potassium content. Ashes will also decrease the acidity of garden soil.

Manual backgroundCAUTION

￿KEEP ASH PAN OUT OF UNIT DURING OPERA- TION. ASH PAN CAN GET VERY HOT.

￿ASH CAN MUST BE PLACED ON A NONCOMBUSTIBLE SURFACE.

￿NEVER USE ANYTHING BUT AN AIR TIGHT METAL CONTAINER TO DUMP YOUR ASHES IN. EVERY YEAR MANY FIRES ARE CAUSED BY EMPTYING ASHES INTO CARDBOARD BOXES OR PAPER BAGS.

￿PROVEN FACT- SMALL RED EMBERS BURIED IN ASH CANS STAY RED HOT FOR DAYS. ASHES ARE A GOOD THERMAL INSULATOR AND KEEP ENOUGH OXYGEN AWAY SO THE EMBERS DO NOT BURN OUT.

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Contents Phone 715/654-5132 Fax 715/654-5513 INSTRUCTION AND PARTS BOOK FORMODELS 07/97INTRODUCTION TRANSPORTATION DAMAGESTABLE OF CONTENTS DANGER FURNACE SAFETYDANGER DANGERDISCLAIMER NOTICE SPECIFICATIONSMODEL MODELEFFICIENCY GENERAL INFORMATIONHIGH QUALITY CONSTRUCTION COMFORTADDITION COMFORT AND SAVING FIGURE FIGURECOMMON SENSE OPERATION PROCEDURE IN THE EVENT OF POWER FAILUREOPERATION IF YOU HAVE CHIMNEY FIRESTARTUP OPERATING YOUR WOODCHUCK FURNACEBURNING WOOD IN YOUR WOOD- CHUCK FIGURE 5 WOODCHUCK CONTROLSASH REMOVAL HELPFUL HINTSRECHARGING BURNING COAL IN YOUR WOOD- CHUCKSTARTING A COAL FIRE BANKINGOPTIONAL CATALYTIC COMBUSTOR FOR MODELS 2900/4000 MAINTENANCEASH REMOVAL SOLUTION TROUBLE SHOOTINGPROBLEM POSSIBLE CAUSEPOSSIBLE CAUSE PROBLEMSOLUTION 9. Excessive amounts ofGENERAL REQUIREMENTS INSTALLATIONPLACEMENT AND MINIMUM CLEAR ANCES FIGURE 7 LOCATING THE WOODCHUCKFIGURE 8 TYPICAL CHIMNEY CHECKLIST TYPICAL STOVE PIPE INSTALLATION CHIMNEY INSTALLATIONFIGURE 9 CHIMNEY/ROOF CLEARANCE INSTALLATION OF A BAROMETRIC DRAFT INSTALLING YOUR WOODCHUCKSTOVE PIPE INSTALLATION DAMPERS IN STOVE PIPESAIR DUCT INSTALLATION ADD-ONINSTALLATIONSFIGURE 12 PARALLEL ADD-ONINSTALLATION WOODCHUCK FINAL ASSEMBLYOPTIONAL SHAKER GRATE INSTALLATION FOR MODEL FIGURE 13 CENTRAL ADD-ONINSTALLATIONFIGURE 14 POOR INSTALLATIONS INSTALL SHAKER GRATE HANDLE MODEL 2900 ONLYFIGURE 15 INSTALL SHAKER GRATE HANDLE FIGURE 16 INSTALL OPTIONAL SHAKER GRATE FOR MODEL INSTALL FIREBRICKFIGURE 17 INSTALL FIREBRICK FIGURE 19 INSTALL MANUAL DRAFT-MODEL526 ASSEMBLE MANUAL DRAFT MODEL 526 ONLYFEED INSTALL CIRCULATING BLOWERINSTALL FILTER BOX MOTORFIGURE 21 INSTALL CIRCULATING BLOWER AND FILTER ELECTRICAL HOOKUP FIGUREFIGURE 22 ELECTRICAL WIRING DIAGRAM KEY NO. PART NO REPAIR PARTSBASIC UNIT FOR MODEL DESCRIPTIONDESCRIPTION BASIC UNIT FOR MODELKEY NO. PART NO KEY NO. PART NODESCRIPTION BASIC UNIT FOR MODELKEY NO. PART NO KEY NO. PART NOFILTER BOX #05-5260-OPTIONALSHAKER GRATE FOR MODEL#05-2900SHAKER GRATE FOR MODELS 2900/4000 2900/4000DESCRIPTION CIRCULATING BLOWER #08-0100 COMFORT CONTROL#08-0090COMPLETE BLOWER ASSY KEY NO. PART NO. DESCRIPTION46-2900-8Wiring Diagram PERSONAL DATA INFORMATION FOR FUTURE REFERENCE This Page Intentionally Blank LIMITED WARRANTY Dorchester, Wisconsin Manufactured ByMEYER MANUFACTURING CORPORATION P.O. Box Dorchester, Wisconsin
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