Meyer 2900, 526, 4000 manual Air Duct Installation, Add-Oninstallations

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AIR DUCT INSTALLATION

MANUAL DAMPER MAY BE INSTALLED BETWEEN BAROMETRIC DAMPER AND CHIMNEY

FIGURE 10 A BAROMETRIC DRAFT REGULA- TOR AND ITS INTENDED EFFECT

AIR DUCT INSTALLATION

SPECIAL AIR FLOW CONSIDERATIONS FOR WOOD/COAL FURNACES

With Wood/Coal furnaces, a special concern is pre- venting wood joists and flooring close to the hot air ducts and plenum from overheating. A fire hazard is created by the hot air flow circulating through ducts not designed for such high temperatures. Most Wood/Coal furnaces produce much hotter air than oil or gas fired units. So most clearances from the existing ducts and plenum are usually inadequate with a supplemental Wood/Coal furnace installation.

When installing the air duct, follow recommended clearances shown in figure 11.

The plenum on the Woodchuck should be 20"x23" and no less than 18" high while maintaining a minimum of 18" clearance to the ceiling or other combustible mate- rial. In a power outage situation, excessive heat buildup at the plenum top may be dangerous, so make sure clearances are maintained. For the Model 4000 allow at least 4" from ceiling to plenum.

The ducts, fittings, grilles and registers should be sized so that the total external static pressure does not exceed .02 W.C. inches while developing air velocities

With no draft in chimney, regulator is closed, no air gets in.

Moderate suction in chimney pulls regulator open enough to maintain desired draft for appliance.

Excessive suction in chimney pulls regulator further open, allowing substantial air into chimney connector.

of 600 ft/min to 1000 ft/min at the registers. NEVER supply less than 150 sq. in. of heated air outlet area.

Cold air returns must be at least equal in size to the heated air outlets and preferably 10% larger. Every Woodchuck furnace MUST be installed with a cold air re- turn.

ADD-ON INSTALLATIONS

Before installing your Woodchuck furnace, consult your furnace man and local state building codes to de- termine if your furnace will accept an add-on applica- tion. Some small furnaces and especially counter-flow furnaces may not be used in add-on installations.

Once it has been determined that your existing fur- nace will accept an add-on installation, we recommend a parallel installation, with direct (ducted) feed of re- turn air to the Wood/Coal furnace, see figure 12. The back flow prevent damper assures that when either unit is operating by itself, the hot air will flow into the home, and not flow back through the other furnace.

Figure 13 shows a central installation.

We do not recommend supplemental wood furnace installations with series connection. These types of installation are not advisable in spite of their simplicity, see figure 14.

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Contents 07/97 INSTRUCTION AND PARTS BOOK FORMODELS Phone 715/654-5132 Fax 715/654-5513TRANSPORTATION DAMAGES INTRODUCTIONTABLE OF CONTENTS DANGER FURNACE SAFETYDANGER DANGERMODEL SPECIFICATIONSMODEL DISCLAIMER NOTICECOMFORT GENERAL INFORMATIONHIGH QUALITY CONSTRUCTION EFFICIENCYFIGURE FIGURE ADDITION COMFORT AND SAVINGIF YOU HAVE CHIMNEY FIRE OPERATION PROCEDURE IN THE EVENT OF POWER FAILUREOPERATION COMMON SENSEFIGURE 5 WOODCHUCK CONTROLS OPERATING YOUR WOODCHUCK FURNACEBURNING WOOD IN YOUR WOOD- CHUCK STARTUPHELPFUL HINTS ASH REMOVALBANKING BURNING COAL IN YOUR WOOD- CHUCKSTARTING A COAL FIRE RECHARGINGOPTIONAL CATALYTIC COMBUSTOR FOR MODELS 2900/4000 MAINTENANCEASH REMOVAL POSSIBLE CAUSE TROUBLE SHOOTINGPROBLEM SOLUTION9. Excessive amounts of PROBLEMSOLUTION POSSIBLE CAUSEFIGURE 7 LOCATING THE WOODCHUCK INSTALLATIONPLACEMENT AND MINIMUM CLEAR ANCES GENERAL REQUIREMENTSFIGURE 8 TYPICAL CHIMNEY CHECKLIST TYPICAL STOVE PIPE INSTALLATION CHIMNEY INSTALLATIONFIGURE 9 CHIMNEY/ROOF CLEARANCE DAMPERS IN STOVE PIPES INSTALLING YOUR WOODCHUCKSTOVE PIPE INSTALLATION INSTALLATION OF A BAROMETRIC DRAFTADD-ONINSTALLATIONS AIR DUCT INSTALLATIONFIGURE 13 CENTRAL ADD-ONINSTALLATION WOODCHUCK FINAL ASSEMBLYOPTIONAL SHAKER GRATE INSTALLATION FOR MODEL FIGURE 12 PARALLEL ADD-ONINSTALLATIONFIGURE 14 POOR INSTALLATIONS INSTALL SHAKER GRATE HANDLE MODEL 2900 ONLYFIGURE 15 INSTALL SHAKER GRATE HANDLE FIGURE 16 INSTALL OPTIONAL SHAKER GRATE FOR MODEL INSTALL FIREBRICKFIGURE 17 INSTALL FIREBRICK ASSEMBLE MANUAL DRAFT MODEL 526 ONLY FIGURE 19 INSTALL MANUAL DRAFT-MODEL526MOTOR INSTALL CIRCULATING BLOWERINSTALL FILTER BOX FEEDELECTRICAL HOOKUP FIGURE FIGURE 21 INSTALL CIRCULATING BLOWER AND FILTERFIGURE 22 ELECTRICAL WIRING DIAGRAM DESCRIPTION REPAIR PARTSBASIC UNIT FOR MODEL KEY NO. PART NOKEY NO. PART NO BASIC UNIT FOR MODELKEY NO. PART NO DESCRIPTIONKEY NO. PART NO BASIC UNIT FOR MODELKEY NO. PART NO DESCRIPTION2900/4000 #05-5260-OPTIONALSHAKER GRATE FOR MODEL#05-2900SHAKER GRATE FOR MODELS 2900/4000 FILTER BOXKEY NO. PART NO. DESCRIPTION CIRCULATING BLOWER #08-0100 COMFORT CONTROL#08-0090COMPLETE BLOWER ASSY DESCRIPTION46-2900-8Wiring Diagram PERSONAL DATA INFORMATION FOR FUTURE REFERENCE This Page Intentionally Blank LIMITED WARRANTY Dorchester, Wisconsin Manufactured ByMEYER MANUFACTURING CORPORATION P.O. Box Dorchester, Wisconsin
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