Meyer 4000, 2900 manual ASSEMBLE MANUAL DRAFT MODEL 526 ONLY, INSTALL MANUAL DRAFT-MODEL526

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FIGURE 19 INSTALL MANUAL DRAFT-MODEL 526

The pyrolysis of wood produces certain substances which will not burn unless the temperature in the firebox reaches 1000°F or higher. Under normal conditions these temperatures are not attained and these sub- stances simply escape up the chimney as wasted energy and can form deposits in the chimney. By forcing these unburned substances to come into contact with a cata- lyst, we can cause them to burn at much lower tempera- tures that are easily attainable during normal operation.

Installation and removal of the combustor is simple, the element fits inside a retainer. The retainer fits inside the furnace exhaust pipe which extends down into the fire- box. The assembled combustor slides up into the ex- haust pipe stub which protrudes down into the firebox. There are three rods on the retainer which engage slots in the pipe and then turn slightly to lock in place. These rods are not symmetrical. Two rods are welded together to form a 90° angle. This angle points toward the rear of the firebox.

SLOTS IN EXHAUST PIPE

CATALYTIC ELEMENT

RODS ON RETAINER

FIGURE 18 INSTALL OPTIONAL CATALYTIC COMBUSTOR (MODEL 2900/4000)

1/4 LOCKNUT

DO NOT REMOVE

KNOCKOUT

MANUAL DRAFT

CONTROL

1/4x1-1/2 BOLT

FIGURE 19 INSTALL MANUAL DRAFT-MODEL 526

INSTALL COMFORT CONTROL CENTER AND FORCED DRAFT BLOWER

1.Install all knobs to control levers and door handles. See figure 20.

2.The comfort control center is factory wired to the fan/limit control and the forced draft blower. It has a prewired flexible conduit for connection to the circulating blower.

3.If you have optional temperature gauge on your con- trol, then strip ½" of insulation from the two leads of ther- mocouple wire protruding through the rectangular opening on the furnace side. Connect these leads to the terminals on the temperature gauge of the control. IM- PORTANT: Remove the wire ground clip from the termi- nals of the gauge and connect White wire to + terminal and Red wire to - terminal. See figure 22.

4.Mount the control to the side of the furnace with four #10 sheet metal screws.

ASSEMBLE MANUAL DRAFT

MODEL 526 ONLY

Using a 1/4x1-1/2 bolt and locknut, mount manual draft control onto the draft channel, figure 19. If you are going to install optional forced draft, disregard. Do not tighten too tight to damper draft adjustment, but not too loose to let more air in than required. DO NOT remove knockout on draft channel. Locknut can be held with wrench in- serted through air opening.

5.Remove the knockout section of the draft channel on model 526 by striking sharply with a hammer. Be careful so you do not damage the mechanism inside the chan- nel and directly behind the knock-out. DO NOT allow the knock-out to fall inside the draft channel.

6.Align the forced draft blower outlet flange over the knockout and secure with three #10 sheet metal screws.

7.Secure conduit to furnace side using conduit clamps and #10 sheet metal screws.

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Contents 07/97 INSTRUCTION AND PARTS BOOK FORMODELS Phone 715/654-5132 Fax 715/654-5513TRANSPORTATION DAMAGES INTRODUCTIONTABLE OF CONTENTS DANGER FURNACE SAFETYDANGER DANGERMODEL SPECIFICATIONSMODEL DISCLAIMER NOTICECOMFORT GENERAL INFORMATIONHIGH QUALITY CONSTRUCTION EFFICIENCYFIGURE FIGURE ADDITION COMFORT AND SAVINGIF YOU HAVE CHIMNEY FIRE OPERATION PROCEDURE IN THE EVENT OF POWER FAILUREOPERATION COMMON SENSEFIGURE 5 WOODCHUCK CONTROLS OPERATING YOUR WOODCHUCK FURNACEBURNING WOOD IN YOUR WOOD- CHUCK STARTUPHELPFUL HINTS ASH REMOVALBANKING BURNING COAL IN YOUR WOOD- CHUCKSTARTING A COAL FIRE RECHARGINGASH REMOVAL MAINTENANCEOPTIONAL CATALYTIC COMBUSTOR FOR MODELS 2900/4000 POSSIBLE CAUSE TROUBLE SHOOTINGPROBLEM SOLUTION9. Excessive amounts of PROBLEMSOLUTION POSSIBLE CAUSEFIGURE 7 LOCATING THE WOODCHUCK INSTALLATIONPLACEMENT AND MINIMUM CLEAR ANCES GENERAL REQUIREMENTSFIGURE 8 TYPICAL CHIMNEY CHECKLIST FIGURE 9 CHIMNEY/ROOF CLEARANCE CHIMNEY INSTALLATIONTYPICAL STOVE PIPE INSTALLATION DAMPERS IN STOVE PIPES INSTALLING YOUR WOODCHUCKSTOVE PIPE INSTALLATION INSTALLATION OF A BAROMETRIC DRAFTADD-ONINSTALLATIONS AIR DUCT INSTALLATIONFIGURE 13 CENTRAL ADD-ONINSTALLATION WOODCHUCK FINAL ASSEMBLYOPTIONAL SHAKER GRATE INSTALLATION FOR MODEL FIGURE 12 PARALLEL ADD-ONINSTALLATIONFIGURE 15 INSTALL SHAKER GRATE HANDLE INSTALL SHAKER GRATE HANDLE MODEL 2900 ONLYFIGURE 14 POOR INSTALLATIONS FIGURE 17 INSTALL FIREBRICK INSTALL FIREBRICKFIGURE 16 INSTALL OPTIONAL SHAKER GRATE FOR MODEL ASSEMBLE MANUAL DRAFT MODEL 526 ONLY FIGURE 19 INSTALL MANUAL DRAFT-MODEL526MOTOR INSTALL CIRCULATING BLOWERINSTALL FILTER BOX FEEDELECTRICAL HOOKUP FIGURE FIGURE 21 INSTALL CIRCULATING BLOWER AND FILTERFIGURE 22 ELECTRICAL WIRING DIAGRAM DESCRIPTION REPAIR PARTSBASIC UNIT FOR MODEL KEY NO. PART NOKEY NO. PART NO BASIC UNIT FOR MODELKEY NO. PART NO DESCRIPTIONKEY NO. PART NO BASIC UNIT FOR MODELKEY NO. PART NO DESCRIPTION2900/4000 #05-5260-OPTIONALSHAKER GRATE FOR MODEL#05-2900SHAKER GRATE FOR MODELS 2900/4000 FILTER BOXKEY NO. PART NO. DESCRIPTION CIRCULATING BLOWER #08-0100 COMFORT CONTROL#08-0090COMPLETE BLOWER ASSY DESCRIPTION46-2900-8Wiring Diagram PERSONAL DATA INFORMATION FOR FUTURE REFERENCE This Page Intentionally Blank LIMITED WARRANTY Dorchester, Wisconsin Manufactured ByMEYER MANUFACTURING CORPORATION P.O. Box Dorchester, Wisconsin
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