Louisville Tin and Stove 78111 warranty Symptom Possible Causes Corrective Action

Page 19

TROUBLE SHOOTING CHART - PILOT AND VALVE - CONTINUED

SYMPTOM

POSSIBLE CAUSES

 

CORRECTIVE ACTION

Pilot won’t light,

1.

Air in line.

1.

Bleed line.

 

or stay lit

2.

Defective thermocouple.

2.

Replace thermocouple.

(STANDING PILOT)

3.

Pilot flame too low.

3.

Adjust pilot flame.

 

4.

Manual reset switch not engaged.

4.

Push on button.

Pilot won’t light,

1.

Sparker won’t work.

1.

Check wire connections.

or stay lit

2.

Sparker won’t light pilot.

2.a. Pilot flame too lean.

(I.I.D. PILOT)

 

 

2.b. Turn valve to “on” position.

 

 

 

2.c. Check for pilot restriction.

 

3.

Manual reset switch not engaged.

3.

Push on button.

THE FOLLOWING IS A LIST OF POSSIBLE CAUSES AND CORRECTIVE ACTIONS

FOR BLOCKED FLUE SWITCH PROBLEMS

POSSIBLE CAUSES

 

 

CORRECTIVE ACTION

1.

Blockage in vent pipe

1.

A)

Check vent pipe for blockage, such as bird nest, wasp nest, twigs, leaves, etc.

 

 

 

 

1.

B)

Check inside the bottom of the vent pipe to make sure the top of the draft

 

 

 

 

 

 

diverter did not rip the inner liner causing it to block part of the vent opening.

 

 

 

 

1.

C)

Check that no insulation from the header plate got caught on top of the draft

 

 

 

 

 

 

diverter when the heater was inserted into the wall.

 

 

 

 

1.

D)

Check that the vent cap is properly installed, not shoved too far down on the

 

 

 

 

 

 

vent pipe.

2.

Burner is overfiring

2.

A)

Check the manifold pressure.

 

 

 

 

2.

B)

Check the rate, NOTE: This appliance was orificed for elevations up to 2,000

 

 

 

 

 

 

feet. When installed at higher elevations refer to orifice chart in “Controls”

 

 

 

 

 

 

section of instructions for proper orifice size.

3.

Improper vent system.

3.

Correct vent system.

A)

Vent too short

 

A)

The vent should terminate a minimum of 12 feet above the floor. See Figure 1.

 

 

 

 

 

 

Also, the top of the vent must be at least 2 foot above any obstacle within a

 

 

 

 

 

 

10 foot radius, including the roof. See Figure A on Page 4.

B)

Restriction in vent

 

B)

All type “B” vents shall extend in a generally vertical direction with offsets not

 

 

system caused by

 

 

exceeding 45 degrees, except that a vent system having not more than one 60

 

 

offsets

 

 

degree offset may be allowed.

 

 

 

 

 

 

Any angle greater than 45 degrees from the vertical is considered horizontal.

 

 

 

 

 

 

The total horizontal run of a vent plus the horizontal vent connector shall be

 

 

 

 

 

 

not greater than 75 percent of the vertical height of the vent.

C)

Incorrect vent pipe

 

C)

Use listed BW type vent pipe. Do not use transite or any other type of ceramic

 

 

 

 

 

 

pipe for venting. Do not use single wall pipe. When venting into a masonry

 

 

 

 

 

 

chimney the chimney must be properly lined and sized for this gas furnace.

 

 

 

 

 

 

The use of type B or a flexible chimney liner is recommended.

4.

Incorrect header plate

4.

Consult Figure 6 for correct header plate height.

 

location.

 

 

 

 

5.

Vent pipe not down on the

5.

You must use a base plate (obtained from the vent pipe manufacturer) on top of the

 

 

header plate securely

 

header plate, or wall furnace. This will lock the vent pipe down and prevent the

 

 

 

 

 

draft diverter from shoving it up.

6.

Loose connections on the

6.

Check the connections on both the switch and the gas valve. Tighten if necessary.

 

vent safety wiring harness

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DO NOT BYPASS THE BLOCKED FLUE SWITCH: TO DO

 

 

 

 

SO COULD EXPOSE THE CONSUMER TO PROPERTY DAMAGE,

 

 

 

 

 

 

PERSONAL INJURY OR POSSIBLE DEATH.

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Contents GAS Supplier Installation and Service Must be PerformedByaqualified INSTALLER, Service Agency or What to do Ifyou Smell GASCounterflow Wall Furnace Specifications ContentsIntroduction Read Carefully Before Installing Unit Safety RulesVenting See Listof Possiblecausesand Corrections on PAGE19 VentingCombustionandventilationair ROUGH-IN Instructions Location and Special PrecautionsElectrical ROUGH-IN GAS ROUGH-IN Installation / When Recessed Installation When Installed Flush to WallGAS Pilot AdjustmentPilot Flame Adjustment Natural GASWhat to do if YOU Smell GAS Standing Pilot For Your Safety Read Before LightingLighting Instructions To Turn OFF GAS to ApplianceGascontrol Knob Whatto do Ifyou SmellgasOperation Proper Burner FlameMaintenance Instructions Auxiliary Limit SwitchTerminal Block Wiring Diagram Standing Pilot CF503/504C-H, CF653/654C-H CF353C-H, CF354C-H Pictorial SchematicPictorial Schematic SchematicModel no Amps PictorialSide Optional Accessory KitsROUGH-INS for Rear or Side Discharge RearNumber Optional KitsSide Discharge on Casing ModelTrouble Shooting Chart Pilot and Valve Trouble Shooting Chart for qualified serviceman Main BurnerPossible Causes Corrective Action Symptom Possible Causes Corrective ActionUSE Onlyfactorysupplied ReplacementpartsControl Assembly Counterflow Wall Furnace / Standing PilotVO LT System W ITH LO W -B.T.U. Standing Pilo T Requires TWONAT. GAS CF357C-H CF557C-H Counterflow Wall Furnace / I.I.D. PilotModels VO LT S YS TEM W ITH Intermittent IG Nitio N I.I.D Rear Register Recess Rear Register W Boot FlushKIT no 306SR-A Side Register Flush 30SRB-A KIT noREV /05 March Tampering is Dangerous Your GAS Control and Pilot Light SystemLimited

78111 specifications

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