Carrier 58MSA instruction manual → ÐFurnace Pressure and Drain Tubing Diagram

Page 6

 

TUBE ROUTING

 

Furnace is shipped from factory in upflow configuration. Pressure tube and drain tube routing MUST match the diagrams below.

Condensate Trap; Factory Installed

Tube location when used in UPFLOW application

Condensate Trap on LEFT

in Blower Shelf

 

 

Side Optional

(Blower access panel removed)

BURNER ENCLOSURE

 

BURNER ENCLOSURE

PRESSURE REFERENCE

 

 

 

PRESSURE REFERENCE

 

TUBE ASSEMBLY

 

 

 

TUBE ASSEMBLY

COLLECTOR BOX TUBE

CAP

 

CAP

 

 

(PINK)

PLUG

 

PLUG

 

COLLECTOR BOX TUBE

 

 

COLLECTOR BOX TUBE

 

 

COLLECTOR BOX DRAIN

(PINK)

 

(GREEN)

 

 

 

 

TUBE

COLLECTOR BOX TUBE (GREEN)

 

INDUCER HOUSING (MOLDED) DRAIN TUBE

(BLUE & WHITE STRIPED)

COLLECTOR BOX DRAIN TUBE

 

 

(BLUE & WHITE STRIPED)

(BEHIND COLLECTOR BOX DRAIN TUBE)

 

 

 

 

 

 

CONDENSATE TRAP

COLLECTOR BOX DRAIN TUBE

 

 

 

 

COLLECTOR BOX DRAIN TUBE

 

(BLUE)

 

(BLUE)

 

 

 

 

FIELD-INSTALLED

 

 

 

FACTORY-SUPPLIED

CONDENSATE TRAP

 

 

DRAIN TUBE COUPLING

 

 

 

 

FIELD-INSTALLED

(RIGHT DRAIN OPTION)

 

INDUCER HOUSING DRAIN TUBE

FACTORY-SUPPLIED DRAIN TUBE

 

 

 

 

(VIOLET)

COUPLING (LEFT DRAIN OPTION)

FIELD-INSTALLED

 

 

 

 

 

 

 

FACTORY-SUPPLIED 1/2-IN.

 

 

FIELD-INSTALLED FACTORY-SUPPLIED

CPVC STREET ELBOWS (2)

 

 

FOR LEFT DRAIN OPTION

 

 

DRAIN TUBE

 

 

 

 

 

Condensate Trap on

Tube location when used in DOWNFLOW application

Condensate Trap on

LEFT Side

 

 

RIGHT Side

 

COLLECTOR BOX

 

PLUG

CAP

 

 

DRAIN TUBE (BLUE)

 

CAP

 

PLUGGED END

 

COLLECTOR BOX DRAIN TUBE

 

 

 

 

 

COLLECTOR BOX DRAIN

(BLUE)

COLLECTOR BOX

 

TUBE

 

 

(BLUE & WHITE STRIPED)

COLLECTOR BOX TUBE

TUBE (GREEN)

 

 

 

(PINK)

 

 

 

COLLECTOR BOX DRAIN TUBE

PLUG

 

 

(BLUE & WHITE STRIPED)

 

INDUCER HOUSING DRAIN

COLLECTOR BOX TUBE

 

 

(GREEN)

COLLECTOR BOX

 

TUBE (VIOLET)

 

 

 

 

COLLECTOR BOX EXTENSION TUBE

EXTENSION TUBE

 

 

 

COLLECTOR BOX

 

BURNER ENCLOSURE PRESSURE

 

 

REFERENCE TUBE ASSEMBLY

CONDENSATE TRAP

EXTENSION TUBE

 

DRAIN TUBE COUPLING

CONDENSATE TRAP

 

 

BURNER ENCLOSURE PRESSURE

COLLECTOR BOX

 

 

TUBE (PINK)

DRAIN TUBES ROUTED IN

COLLECTOR BOX

REFERENCE TUBE ASSEMBLY

 

 

FRONT OF GAS VALVE

EXTENSION DRAIN TUBE

INDUCER HOUSING DRAIN TUBE (VIOLET)

 

 

GAS VALVE

 

 

 

 

Tube location when used on

 

 

Tube location when used on

 

 

HORIZONTAL - LEFT application

 

 

HORIZONTAL - RIGHT application

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AUXILIARY "J" BOX RELOCATED HERE

 

 

 

COLLECTOR BOX DRAIN TUBE

COLLECTOR BOX DRAIN TUBE

 

 

 

COLLECTOR BOX EXTENSION TUBE

 

 

 

 

 

 

 

 

 

 

 

(BLUE & WHITE STRIPED)

(BLUE)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PLUG

 

 

 

COLLECTOR BOX TUBE (PINK)

 

 

 

 

CAP

 

COLLECTOR BOX

PLUG

 

BURNER ENCLOSURE

 

TUBE (GREEN)

 

 

 

 

 

 

PRESSURE REFERENCE

 

 

 

 

TUBE ASSEMBLY

 

 

 

 

COLLECTOR BOX

 

INDUCER HOUSING

CAP

 

 

DRAIN TUBE

BURNER ENCLOSURE

EXTENSION TUBE

 

 

 

(VIOLET)

 

PRESSURE REFERENCE

 

 

 

 

 

COLLECTOR BOX

 

TUBE ASSEMBLY

CONDENSATE TRAP

 

 

 

 

DRAIN TUBE (BLUE)

COLLECTOR BOX

COLLECTOR BOX

 

DRAIN TUBE

COLLECTOR BOX TUBE (PINK)

TUBE (GREEN)

EXTENSION TUBE

 

 

 

COLLECTOR BOX EXTENSION DRAIN TUBE

COUPLING

RELOCATE TUBE BETWEEN BLOWER

COLLECTOR BOX DRAIN TUBE

CONDENSATE TRAP

 

 

SHELF AND INDUCER HOUSING FOR

(BLUE AND WHITE STRIPED)

 

 

 

040,060, AND 080 HEATING INPUT

INDUCER HOUSING DRAIN TUBE (VIOLET)

NOTE:

 

FURNACES

 

 

 

 

 

 

 

 

1.All tubing must be connected securely and routed to avoid kinks and traps.

2.Pressure tubing must always slope away from pressure switch to collector box connection as shown.

3.HORIZONTAL-LEFT installations require the collector box pressure tube to be relocated between the inducer housing and the blower shelf to prevent a trap.Refer to the Installation Instructions for further details.

Fig. 8ÐFurnace Pressure and Drain Tubing Diagram

BURNER FLAME

324999-201 REV. A

(LIT. BOTTOM)

A99102

BURNER

MANIFOLD

A89020

Fig. 9ÐBurner Flame

Never use matches, candles, flame, or other sources of ignition to check for gas leakage. Use a soap-and-water solution. Failure to follow this warning could result in a fire, personal injury, or death.

18. Replace main furnace door.

SECONDARY HEAT EXCHANGERS

NOTE: The condensing side (inside) of the secondary heat exchangers CANNOT be serviced or inspected. A small number of bottom outlet openings can be inspected by removing the inducer assembly. See Flushing Collector Box and Drainage System section for details on removing inducer assembly.

Step 5ÐFlushing Collector Box and Drainage System

1.Turn off gas and electrical supplies to furnace.

2.Remove main furnace door.

3.Disconnect inducer motor and pressure switch wires or connectors.

6

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Contents Service and Maintenance Instructions → ÐMultipoise Furnace in Upflow Orienta- tionÐMultipoise Orientations ÐCleaning and/or Replacing Air Filter ÐBlower Motor and Wheel MaintenanceÐCleaning Burners ÐSpeed SelectorÐCleaning Inlet Openings of Primary Heat Exchangers ÐCleaning Heat Exchangers→ ÐFurnace Pressure and Drain Tubing Diagram ÐFlushing Collector Box and Drainage SystemÐGasket on Collector Box ÐServicing Hot Surface Ignitor→ ÐField Wiring ÐElectrical Controls and WiringÐTroubleshooting ÐControl Center ÐChecking Heat Tape Operation If ApplicableÐWinterizing A99118 A99119 → ÐWiring Diagram Schematic DiagramService → Troubleshooting Guide A99123 Service Training