Carrier 58MSA instruction manual A99123

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11NO PREVIOUS FAULT - Faults are erased after 48 hrs or whenever power (115v or 24v) is interrupted. Run system through a heating or cooling cycle to check system.

12BLOWER ON AFTER POWER UP (115V OR 24V) - Normal operation. Blower will run for 90 sec when furnace power is interrupted during a call for heat, R-W closed.

13LIMIT OR FLAME ROLLOUT SWITCH LOCKOUT -

Limit switch was open longer than 3 minutes. Auto-reset will occur after 3 hrs. Flame rollout switch requires manual reset.

See No. 33

14IGNITION LOCKOUT - System failed to ignite gas and prove flame in 4 attempts. Control will auto-reset in 3 hrs.

See No. 34

21 GAS HEATING LOCKOUT -

Turn off power and wait 5

minutes to retry.

Check for:

• Stuck closed gas valve relay

 

on control.

• Miswire or short to gas valve

 

wire.

 

 

22 ABNORMAL FLAME PROVING

SIGNAL - Flame was sensed

while gas valve was

de-energized. Inducer will run

until fault is cleared.

Check for:

• Stuck open gas valve solenoid

 

or leak.

Defective control center.

 

 

23 PRESSURE SWITCH WILL

NOT OPEN - Check for:

Disconnected or obstructed

 

pressure tubing.

Defective pressure switch.

 

 

31PRESSURE SWITCH WILL NOT CLOSE OR REOPEN - If open longer than 5 minutes, inducer shuts off for 15 minutes before retry.

Check for:

Proper vent sizing or pitch or sag.

Vent restrictions or high winds.

Defective inducer motor.

Low line voltage (115v).

Motor start capacitor.

Low inlet gas pressure.

Defective pressure switch or connections. If it opens after trial for ignition period, blower will come on for 90 sec recycle delay.

Inadequate combustion air.

33 LIMIT OR FLAME ROLLOUT

 

SWITCH IS OPEN - If

 

limit switch is open longer than 3

 

minutes, code changes to No. 13.

 

Check for:

 

Blower motor failure.

 

Motor start capacitor.

 

• Open flame rollout switch,

 

 

manual reset.

 

Inadequate combustion air

 

 

supply (flame rollout switch

 

 

only).

 

Dirty filter.

 

• Defective limit switch or

 

 

connections.

 

Loose blower wheel.

 

 

 

 

 

34 IGNITION PROVING FAILURE -

 

If flame is not sensed during the

 

trial for ignition period, the control

 

will repeat the ignition sequence

 

3 more times before going into

 

lockout, No. 14.

 

If flame signal is lost after trial for

 

ignition period, blower will come

 

on for 90-sec recycle delay.

 

Check for the following items first

 

before proceding to the next step.

 

• Gas valve turned off.

 

• Manual shut-off valve.

NO

Green wire must be connected

 

to furnace sheet metal.

 

To determine whether the

 

problem is in the gas valve,

 

ignitor, or flame sensor, the

 

system can be operated in the

 

Unplug ignitor harness from control

 

center and inititate another

 

component test sequence. Check

NO

for 115v between pins 1 and 2 on

 

the control center. Was 115v present

 

for the 17-sec period?

 

YES

 

Check for continuity in the harness

 

and ignitor. Replace defective

 

component.

 

Reconnect the R thermostat lead

 

and set thermostat to call for heat.

NO

Connect voltmeter across gas valve

 

connections. Does gas valve

 

receive 24v?

 

YES

 

Does gas valve open and allow gas

NO

to flow?

 

YES

 

Do main burners ignite?

NO

 

YES

 

Do main burners stay on?

NO

 

YES

 

Allow blower to come on and repeat

 

test to check for intermittent

 

operation.

 

Replace control center.

Check connections. If OK, replace control center.

Check that all gas valves are turned on. Replace valve.

Check for:

Inadequate flame carryover on rough ignition.

• Low inlet gas pressure.

Repeat call for heat and check flame sensor current during trial for ignition NO period. Is the DC microamps

below 0.5?

YES

Check connections and retry. If current is near typical value and control will not stay on, replace control center.

Clean flame sensor with fine sandpaper and recheck current.

Current is nominally 4.0 to 6.0 microamps.

Is current near typical value?

NO

Replace electrode.

 

 

 

 

 

 

24 LOW-VOLTAGE FUSE IS

OPEN - Check for:

• Short in low-voltage wiring

including thermostat leads

shorting to ductwork or

furnace cabinet. Disconnect

thermostat leads to isolate

short circuit.

component test mode to check

the ignitor. First, remove the

R thermostat connection from the

control center and initiate the

component test sequence. Does

the ignitor glow orange/white hot

by the end of the 17-sec warm-up

period?

YES

YES

Will main burner ignite and stay on?

YES

Fixed.

NO

Replace control center.

A99123

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Contents → ÐMultipoise Furnace in Upflow Orienta- tion Service and Maintenance InstructionsÐMultipoise Orientations ÐBlower Motor and Wheel Maintenance ÐCleaning and/or Replacing Air FilterÐSpeed Selector ÐCleaning BurnersÐCleaning Heat Exchangers ÐCleaning Inlet Openings of Primary Heat ExchangersÐFlushing Collector Box and Drainage System → ÐFurnace Pressure and Drain Tubing DiagramÐServicing Hot Surface Ignitor ÐGasket on Collector Box→ ÐField Wiring ÐElectrical Controls and WiringÐTroubleshooting ÐChecking Heat Tape Operation If Applicable ÐControl CenterÐWinterizing A99118 A99119 Schematic Diagram → ÐWiring DiagramService → Troubleshooting Guide A99123 Service Training