Whirlpool SG1J4040T3NOV 5K Special Applications, Combination Space Heating/Potable, Water System

Page 14

Figure 15B

• Pumps, valves, piping and fittings must be compatible

T&P Relief Valve Insulation

with potable water.

 

 

 

T&P Relief Valve Insulation

• A properly installed flow control valve is required to pre-

 

vent thermosiphoning. Thermosiphoning is the result

 

 

of a continuous flow of water through the air handler

 

 

circuit during the off cycle. Weeping (blow off) of the

 

Manual Relief Lever

temperature and pressure relief valve

(T & P) or higher

 

 

than normal water temperatures are the first signs of

 

 

thermosiphoning.

 

 

 

 

• The domestic hot water line from the water heater

 

T&P Relief Valve

should be vertical past any tempering valve or supply

 

 

line to the air handler to remove air bubbles from the

 

T&P Relief Valve

system. Otherwise, these bubbles will be trapped in the

 

Drain Line

air handler heat exchanger coil, reducing the efficiency.

T&P Relief Valve and Pipe Insulation (Some Models)

• Do not connect the water heater to any system or

components previously used with non-potable water

1. Locate the T&P Relief Valve on the water heater.

heating appliances when used to supply potable water.

2.

Locate the slit running the length of the insulation.

Some jurisdictions may require a backflow preventer

3 Spread this slit open and slip it over the T&P Relief Valve.

in the incoming cold water line. This may cause the

 

See Figure 15B. Apply gentle pressure to the insulation

 

temperature and pressure relief valve on the water heater

 

to ensure it is fully seated on the T&P Relief Valve. Once

 

to discharge or weep due to expansion of the heated water.

 

sealed secure the insulation with a section of tape.

 

A diaphragm-type expansion tank suitable for potable

 

IMPORTANT: The insulation or tape should not block

 

water will normally eliminate this weeping condition. Please

 

or cover the T&P Relief Valve drain opening. Also the

 

read and follow the manufacturer’s instructions for the

 

insulation or tape should not block or hinder access to the

 

installation of such tanks.

 

 

 

T&P Relief valve manual relief lever.

 

 

 

Also see “Water System Piping” (Page 12) for additional

4. Next locate the hot water (outlet) & cold water (inlet) pipes

 

to the water heater.

instructions on the safe and correct installation and

5. Select one of the sections of pipe insulation and locate the

operation of this water heater.

 

 

 

slit that runs the length of the insulation.

Figure 16

 

 

 

6. Spread the slit open at the base of the insulation and slip

Typical Tempering Valve Installation

 

 

 

it over the cold water (inlet) pipe. Apply gentle

Combination Space Heating/Potable

 

 

 

pressure along the length of the insulation to ensure it is

Water Heating System

 

 

 

Domestic

 

 

 

fully seated around the cold water pipe. Also ensure that

 

 

 

Hot Water

 

 

 

the base of insulation is flush with the water heater. Once

Tempering

Out

Cold

Flow Control

 

seated, secure the insulation with a section of tape.

Valve

 

Water

Valve

7.

Repeat steps 5 through 6 for the hot water (outlet) pipe.

Hot

 

Inlet

Pump

 

 

In

 

 

Water

 

Special Applications

 

Out

Out

 

 

 

 

 

Unions

 

 

Combination Space Heating/Potable

To

Coil

 

 

Water System

 

 

Air

 

 

 

Handler

 

Some water heater models are equipped with inlet/outlet

 

 

 

Air

tappings for use with space heating applications. If this

 

 

Shut-off

 

 

Handler

water heater is to be used to supply both space heating

 

 

Valve

 

and domestic potable (drinking) water, the instructions

 

 

 

 

listed below must be followed.

 

 

 

 

The unit must be set to standard mode (See Operating

 

 

 

the Temperature Control System section).

Drain Pan Drain

Massachusetts code

Be sure to follow the manual(s) shipped with the air

 

does not allow this

 

handler system.

 

type of installation.

 

 

 

This water heater is not to be used as a replacement for an existing boiler installation.

Do not use with piping that has been treated with chromates, boiler seal or other chemicals and do not add any chemicals to the water heater piping.

If the space heating system requires water tempera- tures in excess of 115°F, a tempering valve or an anti- scald device should be installed per its manufacturer’s instructions in the domestic (potable) hot water supply to limit the risk of scald injury.

Solar Installation

If this water heater is used as a solar storage heater or as a backup for the solar system, the water supply temperatures to the water heater tank may be in excess of 115°F. A tempering valve or other temperature limiting valve must be installed in the water supply line to limit the supply temperature to 115°F. The unit must be set to standard mode (See Operating the Temperature Control System section). NOTE: Solar water heating systems can often supply water with temperatures exceeding 180°F and may result in water heater malfunction.

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Contents Installation Instructions Use & Care Guide Water Heater Safety Table Of ContentsConsumer Information Installing Your GAS Water HeaterImportant Information About This Water Heater Consumer ResponsibilitiesLocation Requirements Site LocationClearances and Accessibility Gas Requirements Gas Pressure TestingGas Supply Gas PressureCombustion Air Supply and Ventilation Natural Gas Pipe Capacity Table Cu. Ft./HrAll Air from Inside the Building Unconfined SpaceConfined Space All Air from Outdoors Louvers and GrillesVent Pipe System Drafthood InstallationVent Connectors Vent Pipe SizeChimney Connection Vertical Exhaust Gas VentPiping Installation Water System PipingTemperature and Pressure Relief Valve Closed System/Thermal ExpansionCombination Space Heating/Potable Solar InstallationSpecial Applications Water SystemInstallation Checklist Important Information About Your Water HeaterOperating Your Water Heater Lighting InstructionsBurner Flames Water Temperature RegulationChecking the Draft StackingOperating Modes and Settings Operating the Temperature Control SystemWater Temperature Adjustment Diagnostic Status Light CodeOperational Conditions Draining and Flushing Maintenance of Your Water HeaterRoutine Preventive Maintenance Removing the Burner from the Manifold Assembly Replacement PartsRemoving the Manifold Assembly Natural Gas Burner Low NoxCleaning the Combustion Chamber and Flame-trap Replacing the Pilot AssemblyExternal Inspection & Cleaning of the Flame-trap Piezoelectric Igniter System Replacing the Manifold AssemblyTesting the Igniter System Flame Lock Safety System Operational Checklist Removing and Replacing the Gas Control Valve/ThermostatSlow HOT Water Pilot Light Troubleshooting Chart Repair Parts Illustration Repair Parts ListListed Parts Kits and Illustrations

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