Whirlpool BFG1J5040T3NOV 5K Installation Checklist, Important Information About Your Water Heater

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Installation Checklist

Water Heater Location

Centrally located with the water piping system. Located as close to the gas piping and vent pipe system as possible.

Located indoors and in a vertical position. Protected from freezing temperatures.

Proper clearances from combustible surfaces maintained and not installed directly on a carpeted floor.

Provisions made to protect the area from water damage. Drain pan installed and piped to an adequate drain.

Installation area free of corrosive elements and flammable materials.

Sufficient room to service the water heater.

Water heater not located near an air moving device.

DO NOT install in bathrooms, bedrooms, or any occupied room normally kept closed.

Combustion Air Supply and Ventilation

Sufficient fresh air supply for proper water heater operation.

Fresh air not taken from areas that contain negative pressure producing devices such as exhaust fans, fireplaces, etc.

Fresh air supply free of corrosive elements and flammable vapors.

Fresh air openings sized correctly with consideration given to the blocking effect of louvers and grilles.

Ductwork is the same cross-sectional area as the openings.

Vent Pipe System

Drafthood properly installed.

Vent connectors securely fastened with screws and supported properly to maintain six inch clearance.

Vent connector made of approved material and sized correctly.

Vent pipe system must be installed according to all local and state codes or, in the absence of local and state codes, the “National Fuel Gas Code”, ANSI Z223.1(NFPA 54)-latest edition.

Flue baffle engaged in slots provided in the flue tube.

Flue way, drafthood, or vent pipe system not obstructed in any way.

Water System Piping

Temperature and pressure relief valve properly installed with a discharge line run to an open drain and protected from freezing.

All piping properly installed and free of leaks.

Heater completely filled with water.

Closed system pressure build-up precautions installed.

Tempering valve installed per manufacturer’s instructions, when applicable (See Water Temperature Regulation section.)

Gas Supply and Piping

Gas supply is the same type as listed on the water heater data plate.

Gas line equipped with shut-off valve, union, and drip leg.

Approved pipe joint compound used.

Adequate pipe size and of approved material.

An approved noncorrosive leak detection solution to check all connections and fittings for possible gas leaks. Correct any leak found.

Important Information About Your Water Heater

This gas water heater was manufactured to voluntary safety standards to reduce the likelihood of a flammable vapor ignition incident. New technology used in meeting these standards makes this product less tolerant of installation errors or improper installation environments. Please review the following information and make any necessary installation upgrades or changes:

1.Check for insufficient combustion air. Insufficient air for the combustion of gas will result in the flame becoming “lazy,” thereby allowing heat to build up in the combustion chamber. This excessive heat will cause a thermal switch on the door assembly to trip. Is the water heater installed in a closet or other small, enclosed space? If so:

Are there openings for make-up air to enter and exit the room/area?

Are the openings of sufficient size? Remember, if there are other gas-fired or air-consuming appliances in the same room, you need more make-up air. Refer to the Location Requirements section of this water heater manual for specific requirements.

Is there a furnace/air handler in the same room/ space as the water heater? If so, has a return air duct system been attached that exits the room? If so, check for leaks on the air duct system. If no air duct system is present, correct immediately by contacting a local Heating, Ventilation, Air- Conditioning & Refrigeration (HVAC-R) authorized service provider.

2.Check for proper drafting at the water heater draft hood. Refer to the “Checking the Draft” section of this manual for the test procedure. If the procedure shows no draft is present:

Recheck #1.

Check the vent system for restrictions/obstructions and check the vent termination height. Refer to the Air Supply and Ventilation section of this water heater manual for specific requirements.

3.Is the installed environment dirty (excessive amounts of lint, dirt, dust, etc.)? If so, make sure the flame arrestor located on the bottom of the water heater has been cleaned. Refer to the Maintenance of your Water Heater section of this manual for information on cleaning the flame-trap.

4.Is it possible that flammable vapors entered the water heater and were ignited in the burner area (a flammable vapor incident)? If a flammable vapor incident has occurred or if you are unsure whether it has, call the number below immediately.

Proper installation will ensure the safe, effective and efficient operation of the water heater. Make sure that you review and follow the instructions in this manual. Questions? Call 1-877-817-6750.

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Contents Installation Instructions Use & Care Guide Table Of Contents Water Heater SafetyConsumer Responsibilities Installing Your GAS Water HeaterImportant Information About This Water Heater Consumer InformationSite Location Location RequirementsClearances and Accessibility Gas Pressure Gas Pressure TestingGas Supply Gas RequirementsNatural Gas Pipe Capacity Table Cu. Ft./Hr Combustion Air Supply and VentilationUnconfined Space Confined SpaceAll Air from Inside the Building Louvers and Grilles All Air from OutdoorsVent Pipe Size Drafthood InstallationVent Connectors Vent Pipe SystemVertical Exhaust Gas Vent Chimney Connection Water System Piping Piping InstallationClosed System/Thermal Expansion Temperature and Pressure Relief ValveWater System Solar InstallationSpecial Applications Combination Space Heating/PotableImportant Information About Your Water Heater Installation ChecklistLighting Instructions Operating Your Water HeaterStacking Water Temperature RegulationChecking the Draft Burner FlamesDiagnostic Status Light Code Operating the Temperature Control SystemWater Temperature Adjustment Operating Modes and SettingsOperational Conditions Maintenance of Your Water Heater Routine Preventive MaintenanceDraining and Flushing Natural Gas Burner Low Nox Replacement PartsRemoving the Manifold Assembly Removing the Burner from the Manifold AssemblyReplacing the Pilot Assembly External Inspection & Cleaning of the Flame-trapCleaning the Combustion Chamber and Flame-trap Replacing the Manifold Assembly Testing the Igniter SystemPiezoelectric Igniter System Removing and Replacing the Gas Control Valve/Thermostat Flame Lock Safety System Operational ChecklistSlow HOT Water Pilot Light Troubleshooting Chart Repair Parts List Repair Parts IllustrationListed Parts Kits and Illustrations