Therma-Stor Products Group XT150H owner manual Refrigerant Charging, Impeller Fan Replacement

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FOR HVAC INSTALLER ONLY

No dehumidification, compressor does not run but impeller fan runs with fan switch and ventilation timer OFF and humidity control turned to ON.

1.Defective compressor run capacitor (Sec. 5.6).

2.Bad connection in compressor circuit (See Fig. 4).

3.Defective compressor overload (Sec. 5.6A).

4.Defective compressor (Sec. 5.6).

5.Defrost thermostat open (Sec. 5.8).

Impeller fan runs with fan switch and ventilation timer OFF, but compressor cycles on & off.

1.Low ambient temperature and/or humidity causing unit to cycle through defrost mode.

2.Defective compressor overload (Sec. 5.6A).

3.Defective compressor (Sec. 5.6).

4.Defrost thermostat defective (Sec. 5.8).

5.Dirty air filter(s) or airflow restricted.

6.Low refrigerant charge, causing defrost control to cycle.

7.Bad connection in compressor circuit.

Impeller fan does not run with fan switch in either position. Impeller fan does not run with ventilation timer activated. Compressor runs briefly but cycles on & off with humidity control turned to ON.

1.Loose connection in impeller fan circuit (See Fig. 4).

2.Obstruction prevents impeller fan rotation.

3.Defective impeller fan.

4.Defective impeller fan relay.

5.Defective impeller fan capacitor.

Impeller fan runs with fan switch ON. Impeller fan does not run with ventilation timer activated.

1.Defective ventilation timer.

2.Time not correct on ventilation timer.

3.Ventilation timer set to manual & switched OFF.

4.Defective fan switch.

Evaporator coil frosted continuously, low dehumidifying capacity.

1.Defrost thermostat loose or defective (Sec. 5.8).

2.Low refrigerant charge

3.Dirty air filter(s) or airflow restricted.

4.Excessively restrictive ducting connected to unit.

Unit not providing ventilation. Ventilation timer not operating correctly.

1.If timer is not functioning correctly reset timer and reprogram (Sec. 3.5).

2.Check control wire connections (check

connections at fresh air damper also).

3.Defective fresh air damper (Sec. 5.9).

4.Defective fan switch.

Unit removes some water, but not as much as expected.

1.Air temperature and/or humidity have dropped.

2.Humidity meter and or thermometer used are out of calibration.

3.Unit has entered defrost cycle (Sec. 5.8).

4.Air filter dirty (Sec. 4.1 & 4.2).

5.Defective defrost thermostat (Sec 5.8).

6.Low refrigerant charge (Sec. 5.4).

7.Air leak such as loose cover or ducting leaks.

8.Defective compressor (Sec. 5.6).

9.Restrictive ducting (Sec. 2.4).

10.Optional Condensate Pump Safety Switch open (Sec 5.11).

Unit Test to determine problem:

1.Detach field control wiring connections from main unit.

2.Connect the yellow and green pigtails from the main unit together; only the impeller fan should run. Disconnect the wires.

3.Connect the yellow and blue pigtails from the main unit together; the compressor and impeller fan should run.

4.If these tests work, the main unit is working properly. You should check the control panel and field control wiring for problems next.

5.Remove the control panel from the mounting box and detach it from the field installed control wiring. Connect the blue, yellow, and green wires from the control panel directly to the corresponding colored pigtails on the main unit. Leave the violet, white and red wires disconnected!

6.Turn on the fan switch; the impeller fan should run. Turn off the fan switch.

7.Turn on the humidity control; the compressor and impeller fan should run.

8.If these tests work, the problem is most likely in the field control wiring.

7.4Refrigerant Charging

If the refrigerant charge is lost due to service or a leak, a new charge must be accurately weighed in. If any of the old charge is left in the system, it must be recovered before weighing in the new charge. Refer to the unit nameplate for the correct charge weight and refrigerant type.

7.5 Impeller Fan Replacement

The motorized impeller fan is a unitary assembly consisting of the motor and impeller fan. If defective, the complete assembly must be replaced.

1.Unplug the power cord.

2.Remove the cabinet access panel.

3.Remove the screw attaching the impeller fan support bracket to the base.

4.Disconnect the impeller fan leads inside the electric box.

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Ultra-Aire XT150H Installer’s & Owner’s Manual

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Contents Fresh Air Ventilation 4026480 Serial No DehumidificationAir Filtration Table of Contents Safety Precautions Safety PrecautionsIntended Application for Ultra-Aire XT150H For Hvac Installer onlySpecifications InstallationCondensate Water Removal Ducting 4A Installing Duct Collars4B Ducting for Dehumidification Outside air is filtered before entering the building 4C Ducting for Fresh AirControls Quiet InstallationNoise Abatement 1E DEH 3000 Digital Control with Fresh Air and Damper Humidity Control AdjustmentFan/Filter Switch Ventilation Timer4C Automatic or Manual Mode 4A Setting the Time4B Ventilation Schedule Control Part No 2B Wiring 2A Install InstructionsDEH 3000 Digital Control Installation Instructions Disengage A/C during dehumidification For Hvac Installer and HomeownerDehumidifier lockout/activation AC sensor feature Auxiliary relay operation2F Testing For Hvac Installer only and Homeowner2E Location 3E Setting Relative Humidity Setpoint 3B Setting3C On/Off Setting 3D Setting Clock TimeOperation 3F Fan Setting and Operation3H Intermittent or Programmed Ventilation 3J Default Settings 3I Temperature Cutout ProgrammingService MaintenanceTroubleshooting Refrigerant Charging Impeller Fan Replacement6A Checking Compressor Motor Circuits Compressor/Capacitor Replacement6B Replacing a Burned Out Compressor Remote Controls Electric Schematics of the Ultra-Aire XT150H Pictorial Electrical Diagrams of Ultra-Aire XT150H Ultra-Aire XT150H Service Parts List Ultra-Aire XT150HAccessories Optional Parts List Ultra-Aire XT150HDoor Install Door and Collar AssemblyCollar Install ULTRA-AIRE XT150H Dehumidifier Limited Warranty PO Box 8680 Madison, WI Phone 608-222-5301 Fax