Vermont Casting 2080 installation instructions Introduction, Table of Contents

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WinterWarm Small Insert

Introduction

Thank you for purchasing a Vermont Castings WinterWarm Small Insert, an efficient fireplace carefully engineered to bring you the latest in wood combustion principles and modern foundry technology.

While it can be used to transform a traditional masonry fireplace into a powerful heater, it is also designed to be installed into a listed factory-built fireplace where no masonry fireplace and chimney exists.

Whichever installation you have chosen, you can count on years of comfortable heating and pleasurable fire-view- ing if you operate and maintain it according to the directions in this Owner’s Guide.

The WinterWarm Small Insert has been tested and listed by Inchcape Testing Services / Warnock Hersey Inc. of Middleton, Wisconsin according to ANSI/UL 1482 for the United States and ULC S628 for Canada. The WinterWarm Small Insert is listed to, and in compliance with, the standards set forth by the Federal Environmental Protection Agency, 40 CFR Part 60.532(b), as stated on the permanent label attached to each appliance.

This manual describes the installation and operation of the WinterWarm Small Insert catalytic-equipped wood heater. This heater meets the U.S. Environmental Protection Agency’s emission limits for wood heaters sold after July 1, 1990. Under specific test conditions this heater has been shown to deliver heat at a rate ranging from 8,700 to 31,000 Btu/Hr.

For more complete details on WinterWarm Small Insert performance and specifications, please refer to Page 3. The WinterWarm Small Insert is designed, tested and listed for burning wood. Do not burn other fuels.

We recommend that you hire a professional installer to install your WinterWarm Small Insert, or to advise you on the installation should you attempt to install it yourself.

Please read the sections of this manual which apply to your installation before you install and use your Winter- Warm Small Insert.

Failure to follow these instructions may result in property damage, bodily injury or even death.

Save These Instructions for Future Reference

Table of Contents

 

Specifications

3

Installation

4

Operation

9

Maintenance

14

Catalytic Combustor Appendix

20

Replacement Parts

21

Proposition 65 Warning: Fuels used in gas, wood- burning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth de- fects and other reproductive harm.

California Health & Safety Code Sec. 25249.6

The WinterWarm Small Insert is designed, tested and listed for burning wood. Do not burn other fuels.

The WinterWarm Small Insert is not listed for mobile home installations.

Failure to follow these instructions may result in property damage, bodily injury or even death.

WARNING

This fireplace has not been tested with an unvented gas log set. To reduce the risk of fire or injury, do not install an unvented gas log set into this fireplace.

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Contents Winter Warm Table of Contents IntroductionSpecifications WinterWarm Small InsertRequirements for Existing Chimneys InstallationRequirements for Existing Fireplaces Chimney Height / U.S. and CanadaGeneral Considerations / U.S Minimum Fireplace DimensionsWhen the insert is installed in a factory-built fire- place Sealing Requirements / U.SClearance Requirements Hearth RequirementsInstalling the WinterWarm Small Insert Optional Surround PackagesInstall the Chimney Connector Starter Pipe. Not supplied Connect the Blower power cord to the power supplyDamper OperationYour WinterWarm Insert’s Controls and What They Do Primary Air ControlFans Use the Air Control Settings that Work Best for YouWinterWarm Small Insert Control Settings Burn Only High-Quality WoodStarting and Maintaining a Wood Fire How To Build and Sustain a Wood FireHigh-Efficiency Wood Burning with Catalytic Combustion Do not over-fire this heater Reloading and Reviving a Wood FireSpecial Tactics for Cold-Climate Heating Remove and Store Ash Safely Adjust the Door Latch Periodically MaintenanceCleaning the Glass Care of the Porcelain Enamel SurfaceAdjust the Damper as Needed Removing and Replacing Door GlassReplaceable WinterWarm Small Insert Fiberglass Gaskets How to Replace GasketsReplacing the Insert’s Door Gaskets Removal and Inspection of the Combustor Refractory Package When To Suspect a Combustor ProblemCare of the Catalytic Combustor Learn To Recognize Avoid Creosote Chimney System Clean Chimney System is Safer Works BetterWatch for Better Results Flex Connection Fireplace System Maintenance ScheduleFireplace Appendix Catalytic Combustor WinterWarm Small Insert Model WinterWarm Small Insert Warranty CFM Corporation
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