MHP EWF36A When to Suspect a Combustor Problem, Inspecting the Combustor, How to Replace Gaskets

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When to Suspect a Combustor Problem

When to Suspect a Combustor Problem

The best way to evaluate the performance of your EWF36A’s combustor is to observe the amount of smoke leaving the chimney - both when the combustor has “lighted-off” and when it has not. Follow these steps:

With a fire going and the combustor properly activat- ed, with the damper closed to route smoke through it as described in the Operation Section, go outside and observe the smoke leaving the chimney.

Then, open the stove damper and once again check the smoke leaving the chimney.

You should see significantly more smoke when the stove damper is open and exhaust does not pass through the combustor. However, be careful not to confuse smoke with steam from wet wood. Steam dis- sipates in the air quickly; smoke does not.

If this test indicates a problem, consider other possible factors as well, such as the weather or a change in the quality of your fuel. In warm weather, draft is weaker than it is in colder winter weather and fires can burn sluggishly. Small, hot fires are a good solution under these conditions.

Burning “green” (insufficiently seasoned) wood will result in poorer performance than burning properly seasoned fuel. You may have to run your fireplace hot- ter (more air) to achieve acceptable performance using green or wet wood.

Also consider any changes in your operating routine. Once you have ruled out any other possible causes for a decline in performance, inspect and clean the com- bustor if necessary.

Inspecting the Combustor

Use a flashlight and mirror, if necessary, to examine the combustor. If no fly ash or damage is visible, the inspection is complete. If closer examination, cleaning or replacing is needed, go to the next section.

Removing, Cleaning or

Replacing the Combustor

1.Allow fireplace to cool.

2.Tap the left and right wedges back and remove. (Fig. 32)

3.Carefully slide catalyst assembly to the back of the fireplace and out of the retaining brackets.

4.Check the combustor’s honeycomb-like element for a buildup of fly ash. If any is evident, take the combustor outside and clean it by blowing air gently through it. Do not push anything through the honey- comb; do not use compressed air to clear the pas-

Vermont Castings EWF36A

Wedge (In Place)

Catalyst

Wedge

 

Catalyst As-

FP1324

sembly

 

Fig. 32 Carefully tap out the wedges, then slide the Catalyst Assembly out of fireplace.

sages. Such abrasion can scrape the thin coating of platinum (the catalyst) off the ceramic base, shorten- ing the catalyst’s life and reducing its effectiveness.

5.Inspect the element for damage or degradation. Although small hairline cracks will not affect per- formance, the element should be essentially intact. If the element is broken in pieces or has sections missing, it should be replaced. Call your local Ver- mont Castings authorized dealer for a replacement element.

6.If the element is in good condition and clean, rein- stall it in the fireplace.

Operate the stove in your usual manner for two weeks, inspecting the chimney and the chimney connector frequently during this period.

If creosote does not build up as fast, it is likely that the performance change was caused by fly ash deposits on the catalytic element. However, continue the inspec- tions of the chimney system for a few weeks to ensure that proper performance continues.

If you continue to find a significant creosote buildup or if you continue to see excessive smoke form the chimney, the catalytic element will need to be replaced. Contact your nearest Vermont Castings authorized dealer.

NOTE: Use only the replacement catalyst supplied by a Vermont Castings dealer.

How to Replace Gaskets

The EWF36A uses rope-type fiberglass gaskets to make a tight seal between some parts. With use, par- ticularly on those parts that move, gaskets can become brittle and compressed and can begin to lose their ef- fectiveness. These will need periodic replacement.

All of the gaskets used are made of fiberglass. The four sizes of replaceable gasket are listed below, along with their application.

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Contents Do Not Discard This Manual: Retain for Future Use EWF36A FireplaceHomeowner’s Installation and Operating Manual 20005167 Table of ContentsIntroduction Vermont Castings EWF36ADrafts Safety InformationPrecautions DescriptionVermont Castings EWF36A SpecificationsEWF36A EWF36A Woodburning Fireplace20005167 Chase InstallationVermont Castings EWF36A Vermont Castings EWF36A Chimney Requirements - Offset Installations30˚ Elbow Offsets Illustration KeyThe Ten Foot Rule Planning InformationMounting the Fireplace Planning the Chimney RunInsulating Fireplace Enclosure for Cold Climates InstallationChase Installation Chimney SupportsEB1 Receptacle Hookup Straight-UpChimney InstallationOffset Installation FramingFraming the Ceiling Hole Positioning, Safety Strips Securing the FireplaceCeiling Chimney Hole Possible Obstructions Cutting the HoleVermont Castings EWF36A Installation InstructionsInstallating Outside Air Kit Installation Precautions20005167 Installing the Chimney SystemVermont Castings EWF36A in the Ceiling Hole Installing the Firestop SpacerProper Firestop Spacer Installation Continue Installing Pipe to Complete RunPenetrating the Roof Install Remainder of Chimney SectionsInstall Top Housing or Termination Installing Chimney in a ChaseVermont Castings EWF36A Finish WallMantels Side Wall Protection20005167 Hearth InstallationCOMMON MATERIALS AND FACTORS Vermont Castings EWF36A20005167 Minimum Hearth Extension DimensionsVermont Castings EWF36A Minimum Wall ClearancesPrimary Air Control OperationAttach Handles EWF36A ControlsBurn Only High-QualityWood Use the Air Control SettingsThe Fan Glass DoorsVermont Castings EWF36A Starting and Maintaining a Wood FireReloading and Reviving a Wood Fire Special Tactics for Cold-ClimateHeating20005167 Remove and Store Ash SafelyVermont Castings EWF36A Inspection and Cleaning MaintenanceCleaning the Glass Adjust the Door Latch PeriodicallyInspecting the Combustor When to Suspect a Combustor ProblemRemoving, Cleaning or Replacing the Combustor How to Replace GasketsReplace Damaged Door Glass Immediately A Clean Chimney System is Safer and Works BetterThe Chimney System Replacing the Door GasketsFireplace Daily Maintenance ScheduleYearly Spring Cleaning Vermont Castings EWF36A20005167 Chimney ComponentsVermont Castings EWF36A Description EWF36A FireplaceVermont Castings EWF36A 20005167Description EWF36A Fireplace continuedVermont Castings EWF36A 20005167Screen Kit Optional AccessoriesFan Kit Trim Kits20005167 Vermont Castings EWF36A20005167 WarrantyLimited 3 Year Warranty 149 Cleveland Drive • Paris, Kentucky MHSC