Weil-McLain III Wiring - continued, LGB-6to LGB-23 Series 2 - Control Supplement, Steam, Water

Page 6
III Wiring – continued

LGB-6 to LGB-23Series 2 – Control Supplement

III Wiring – continued

STEAM

WATER

SCHEMATIC WIRING DIAGRAM

 

LIMIT CIRCUIT
LIMIT CIRCUIT

 

 

 

HIGH

 

 

 

OPERATING

LOW WATER

LIMIT

 

LOW WATER

 

CONTROL

CUT-OFF

CONTROL

 

 

 

CUT-OFF

 

 

 

 

 

 

 

 

 

 

 

(NOTE 7)

 

 

 

TEMPERATURE

 

 

 

 

 

OPERATING/LIMIT

 

 

 

 

COMBINATION

THESE TERMINALS

 

JUNCTION

 

 

CONTROL

 

 

 

 

TO BE JUMPERED

 

BOX

WIRE NUTS (4)

 

WHEN L.W.C.O. IS

PILOT

 

 

NOT USED

 

 

 

 

(NOTE 9)

 

 

 

 

 

FROM TRANSFORMER

FROM TRANSFORMER

 

 

 

TO LIMIT CIRCUIT

 

 

 

SERVICE SWITCH

 

 

HIGH GAS

 

(BY OTHERS)

 

 

PRESSURE

H

 

 

TRANSFORMER

SWITCH

 

 

(WHEN USED)

 

 

 

 

FROM

 

 

 

 

(NOTE 5)

 

 

BK

 

 

 

PILOT PROVING

 

MAIN FLAME

 

MODULE

 

PROVING MODULE

 

MV

 

MV

 

MV/PV

 

MV/PV

 

PV

 

PV

 

GND (BURNER)

 

GND (BURNER)

 

G

 

G

 

24V (GND)

 

24V (GND)

 

24V

 

24V

 

 

(NOTE 7)

 

 

SENSE

 

SENSE

 

SPARK

 

SPARK

 

 

UNIVERSAL

 

 

 

SPARK

 

 

TERMINAL

IGNITION

WIRE TIE CLIP

 

BLOCK

CONTROL

1

2

 

R

 

PRE-WIRED PANEL

 

(NOTE 8)

MAIN FLAME

SENSOR

FUSED

 

R

DISCONNECT

120

24

 

V.A.C.

V.A.C.

N

W

C

 

 

 

FIRING RATE CONTROL

 

 

 

 

(WHEN USED)

W

BL

 

 

BK

 

 

PILOT SOLENOID

 

 

 

 

 

 

 

 

 

VALVE

MV

PV

MV

PV

 

 

 

 

MV/PV

 

MV/PV

 

MAIN GAS VALVE - TWO

 

SECONDARY W

BL

W

BL

STAGE COMBINATION

 

GAS VALVE

 

 

 

VALVE W/REGULATOR

BK

NO. 1 BASE WIRING

WIRE NUTS (3)

(SIZES 6 THRU 23)

EQUIPMENT

GROUND (NOTE 10)

(NOTE 7)

PILOT (NOTE 9)

HIGH GAS

PRESSURE

SWITCH

(WHEN USED) (NOTE 5)

 

PILOT PROVING

 

MAIN FLAME

 

MODULE

 

PROVING MODULE

 

MV

 

MV

 

MV/PV

 

MV/PV

 

PV

 

PV

 

GND (BURNER)

 

GND (BURNER)

 

G

 

G

 

24V (GND)

 

24V (GND)

 

24V

 

24V

 

 

(NOTE 7)

 

 

SENSE

 

SENSE

 

SPARK

 

SPARK

 

 

UNIVERSAL

 

 

 

SPARK

 

 

TERMINAL

IGNITION

WIRE TIE CLIP

 

BLOCK

CONTROL

1

2

 

R

 

PRE-WIRED PANEL

 

(NOTE 8)

MAIN FLAME

SENSOR

BK

 

R

120

24

V.A.C.

V.A.C.

W

C

 

TRANSFORMER

 

WIRE NUTS (2)

 

 

FIRING RATE CONTROL

W

 

 

 

BK

(WHEN USED)

BL

 

 

 

 

 

 

 

PILOT SOLENOID

 

 

 

 

 

MAIN GAS VALVE - TWO

VALVE

 

MV

PV

MV

PV

 

STAGE COMBINATION

 

 

 

 

MV/PV

 

MV/PV

 

VALVE W/REGULATOR

 

SECONDARY W

BL

W

BL

 

 

GAS VALVE

 

 

 

 

BK

ELECTRICAL SHOCK HAZARD, CAN CAUSE SEVERE INJURY OR DEATH.

DISCONNECT POWER BEFORE INSTALLING AND/OR SERVICING.

NOTES:

1.ALL WIRING MUST BE INSTALLED IN ACCORDANCE WITH:

A.U.S.A. - NATIONAL ELECTRICAL CODE AND ANY OTHER NATIONAL, STATE, OR LOCAL CODE REQUIREMENTS.

B.CANADA - C.S.A. C22.1 CANADIAN ELECTRICAL CODE PART 1 AND ANY OTHER NATIONAL, PROVINCIAL, OR LOCAL CODE REQUIREMENTS.

2.ALL WIRING EXTERNAL TO BOILER JACKET MUST BE:

A.U.S.A. - N.E.C. CLASS 1.

B.CANADA - C.S.A. C22.1 C.E.C. PART 1.

3.IF ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, TYPE 105STEAMC OR ITS EQUIVALENT MUST BE USED. EXCEPTION, SEE NOTE 7.

4.REFER TO CONTROL COMPONENT INSTRUCTIONS PACKED WITH BOILER FOR APPLICATION INFORMATION.

NO. 2 BASE WIRING

(SIZES 13 THRU 23)

LOW VOLTAGE FIELD

HIGH VOLTAGE FIELD

LOW VOLTAGE FACTORY

HIGH VOLTAGE FACTORY

IGNITION/SENSING CABLE

5.

STANDARD EQUIPMENT FOR LGB-21 THRU LGB-23.

 

 

 

 

MV/PV

 

MAIN GAS VALVE TERMINAL.

6.

 

TERMINAL ON MAIN GAS VALVE IS A SINGLE TERMINAL (COMMON)

 

 

 

 

 

FOR LOW AND HIGH FIRE OPERATORS.

 

 

7.

REFER TO CONTROL SUPPLEMENT FOR GROUND LEADWIRE ATTACHMENT.

 

CONTROL MODULE TERMINAL.

 

 

 

IF ORIGINAL GROUND LEADWIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED,

 

 

 

TYPE 125 C OR ITS EQUIVALENT MUST BE USED.

 

IGNITION CONTROL

 

 

 

 

 

 

8.

WIRES ARE FACTORY INSTALLED TO CONTROL PANEL, BUT MUST BE FIELD

 

PANEL TERMINAL.

 

 

 

CONNECTED TO GAS VALVES AND FIRING RATE CONTROL TERMINALS (WHEN USED).

 

TRANSFORMER TERMINAL.

 

 

 

 

 

 

9.

PILOT LEADWIRES ARE NOT FIELD REPLACEABLE. REPLACE PILOT ASSEMBLY IF NECESSARY.

 

FACTORY WIRED TO CONTROL -

 

 

 

 

 

 

 

 

 

 

 

 

FIELD WIRED TO GAS

10.

 

DENOTES FIELD INSTALLED CHASSIS GROUND.

 

VALVE OR FIRING RATE CONTROL.

11.

ALL CONTACTS SHOWN WITHOUT POWER APPLIED - OFF SHELF CONDITION.

 

 

 

6

Part Number 550-141-916/1001

Image 6
Contents Part Number 550-141-916/1001 Part Number 550-141-916/1001 Part Number 550-141-916/1001 II Gas piping LGB-6to LGB-23 Series 2 - Control SupplementNatural gas supply pipe sizing III Wiring Universal Control System - Natural gasPRE-WIREDPANEL III Wiring - continuedSCHEMATIC WIRING DIAGRAM NO. 1 BASE WIRINGUniversal Control System - Natural gas Wiring diagramLADDER WIRING DIAGRAM Natural GasLGB-6to LGB-23 Series 2 - Control Supplement Junction box assembly dual base boilersIII Wiring - continued 3.Attach control transformers to junction boxesIV Operating instructions Universal Control System - Natural gasPart Number 550-141-916/1001 LGB-6to LGB-23 Series 2 - Control Supplement V Verification testingManual test firing valve Verify boiler control sequenceUniversal Control System - Natural gas VI Parts list - continuedParts drawing Part Number 550-141-916/1001LGB-6to LGB-23 Series 2 - Control Supplement Weil-McLain 500 Blaine Street Michigan City, INPart Number 550-141-916/1001