III Wiring – continued
STEAM | WATER | SCHEMATIC WIRING DIAGRAM |
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LIMIT CIRCUIT | LIMIT CIRCUIT |
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| HIGH |
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OPERATING | LOW WATER | LIMIT |
| LOW WATER |
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CONTROL | CONTROL |
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| (NOTE 7) |
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| TEMPERATURE |
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| OPERATING/LIMIT |
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| COMBINATION | THESE TERMINALS |
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JUNCTION |
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| CONTROL |
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| TO BE JUMPERED |
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BOX | WIRE NUTS (4) |
| WHEN L.W.C.O. IS | PILOT | |
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| NOT USED | |||
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| (NOTE 9) | |
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FROM TRANSFORMER | FROM TRANSFORMER |
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| TO LIMIT CIRCUIT |
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| SERVICE SWITCH |
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| HIGH GAS | |
| (BY OTHERS) |
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| PRESSURE | |
H |
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| TRANSFORMER | SWITCH | |
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| (WHEN USED) | |||
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FROM |
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| (NOTE 5) |
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| BK |
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| PILOT PROVING |
| MAIN FLAME |
| MODULE |
| PROVING MODULE |
| MV |
| MV |
| MV/PV |
| MV/PV |
| PV |
| PV |
| GND (BURNER) |
| GND (BURNER) |
| G |
| G |
| 24V (GND) |
| 24V (GND) |
| 24V |
| 24V |
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| (NOTE 7) |
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| SENSE |
| SENSE |
| SPARK |
| SPARK |
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| UNIVERSAL |
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| SPARK |
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| TERMINAL | IGNITION | WIRE TIE CLIP |
| BLOCK | CONTROL | |
1 | 2 |
| R |
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(NOTE 8)
MAIN FLAME
SENSOR
FUSED |
| R |
DISCONNECT | 120 | 24 |
| V.A.C. | V.A.C. |
N | W | C |
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| FIRING RATE CONTROL |
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| (WHEN USED) | W | BL |
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| BK |
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PILOT SOLENOID |
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VALVE | MV | PV | MV | PV |
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| MV/PV |
| MV/PV |
| MAIN GAS VALVE - TWO |
| SECONDARY W | BL | W | BL | STAGE COMBINATION |
| GAS VALVE |
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| VALVE W/REGULATOR |
BK
NO. 1 BASE WIRING
WIRE NUTS (3)
(SIZES 6 THRU 23)
EQUIPMENT
GROUND (NOTE 10)
(NOTE 7)
PILOT (NOTE 9)
HIGH GAS
PRESSURE
SWITCH
(WHEN USED) (NOTE 5)
| PILOT PROVING |
| MAIN FLAME |
| MODULE |
| PROVING MODULE |
| MV |
| MV |
| MV/PV |
| MV/PV |
| PV |
| PV |
| GND (BURNER) |
| GND (BURNER) |
| G |
| G |
| 24V (GND) |
| 24V (GND) |
| 24V |
| 24V |
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| (NOTE 7) |
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| SENSE |
| SENSE |
| SPARK |
| SPARK |
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| UNIVERSAL |
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| SPARK |
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| TERMINAL | IGNITION | WIRE TIE CLIP |
| BLOCK | CONTROL | |
1 | 2 |
| R |
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(NOTE 8)
MAIN FLAME
SENSOR
BK
| R |
120 | 24 |
V.A.C. | V.A.C. |
W | C |
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TRANSFORMER |
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WIRE NUTS (2)
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| FIRING RATE CONTROL | W |
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| BK | (WHEN USED) | BL |
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PILOT SOLENOID |
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| MAIN GAS VALVE - TWO |
VALVE |
| MV | PV | MV | PV | |
| STAGE COMBINATION | |||||
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| MV/PV |
| MV/PV |
| VALVE W/REGULATOR |
| SECONDARY W | BL | W | BL |
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| GAS VALVE |
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BK
ELECTRICAL SHOCK HAZARD, CAN CAUSE SEVERE INJURY OR DEATH.
DISCONNECT POWER BEFORE INSTALLING AND/OR SERVICING.
NOTES:
1.ALL WIRING MUST BE INSTALLED IN ACCORDANCE WITH:
A.U.S.A. - NATIONAL ELECTRICAL CODE AND ANY OTHER NATIONAL, STATE, OR LOCAL CODE REQUIREMENTS.
B.CANADA - C.S.A. C22.1 CANADIAN ELECTRICAL CODE PART 1 AND ANY OTHER NATIONAL, PROVINCIAL, OR LOCAL CODE REQUIREMENTS.
2.ALL WIRING EXTERNAL TO BOILER JACKET MUST BE:
A.U.S.A. - N.E.C. CLASS 1.
B.CANADA - C.S.A. C22.1 C.E.C. PART 1.
3.IF ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, TYPE 105C OR ITS EQUIVALENT MUST BE USED. EXCEPTION, SEE NOTE 7.
4.REFER TO CONTROL COMPONENT INSTRUCTIONS PACKED WITH BOILER FOR APPLICATION INFORMATION.
NO. 2 BASE WIRING
(SIZES 13 THRU 23)
LOW VOLTAGE FIELD
HIGH VOLTAGE FIELD
LOW VOLTAGE FACTORY
HIGH VOLTAGE FACTORY
IGNITION/SENSING CABLE
5. | STANDARD EQUIPMENT FOR |
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| MV/PV |
| MAIN GAS VALVE TERMINAL. | ||
6. |
| TERMINAL ON MAIN GAS VALVE IS A SINGLE TERMINAL (COMMON) |
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| FOR LOW AND HIGH FIRE OPERATORS. |
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7. | REFER TO CONTROL SUPPLEMENT FOR GROUND LEADWIRE ATTACHMENT. |
| CONTROL MODULE TERMINAL. | |||
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| IF ORIGINAL GROUND LEADWIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, |
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| TYPE 125 C OR ITS EQUIVALENT MUST BE USED. |
| IGNITION CONTROL | |||
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8. | WIRES ARE FACTORY INSTALLED TO CONTROL PANEL, BUT MUST BE FIELD |
| PANEL TERMINAL. | |||
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| CONNECTED TO GAS VALVES AND FIRING RATE CONTROL TERMINALS (WHEN USED). |
| TRANSFORMER TERMINAL. | |||
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9. | PILOT LEADWIRES ARE NOT FIELD REPLACEABLE. REPLACE PILOT ASSEMBLY IF NECESSARY. |
| FACTORY WIRED TO CONTROL - | |||
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| FIELD WIRED TO GAS |
10. |
| DENOTES FIELD INSTALLED CHASSIS GROUND. |
| VALVE OR FIRING RATE CONTROL. | ||
11. | ALL CONTACTS SHOWN WITHOUT POWER APPLIED - OFF SHELF CONDITION. |
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6 | Part Number |