Weil-McLain manual II Gas piping, LGB-6to LGB-23 Series 2 - Control Supplement

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LGB-6 to LGB-23Series 2 – Control Supplement

LGB-6 to LGB-23Series 2 – Control Supplement

II Gas piping

1.Size gas piping considering —

a.Diameter and length of gas supply piping.

b.Number of fittings.

c.Maximum gas consumption (including any possible future expansion).

d.Allowable pressure drop from gas meter outlet to boiler. For pressure drops, see ANSI-Z223.1 – latest edition. Canadian installations must comply with B149.1 or B149.2 Installation Code.

2.Size natural gas piping from Table 3, below. Size piping to provide proper inlet pressure to gas valve when operating at rated input.

a.Inlet gas pressure to manual main shut-off gas valve —

minimum 7" W.C. standard (5" on special order) – maximum 13" W.C.

b.If pressure to gas valve exceeds 13" W.C., install positive dead-end lockup gas pressure regulator upstream of hand valve.

c.To obtain approximate cubic feet per hour, divide input (BTU/HR) by 1000.

3.Remove gas supply knockout disc from jacket panel.

4.Follow good piping practices.

5.Pipe joint compound (pipe dope) must be resistant to corrosive action of liquefied petroleum gases. Apply sparingly only to male threads of pipe joints.

6.Install drip leg at inlet of gas connection to boiler. Where local utility requires, extend drip leg to floor.

7.Install ground joint union when required for servicing.

8.Support piping by hangers, not by boiler or its accessories.

9.Purge all air from supply piping.

10.Before operating boiler, check boiler and its gas connections for leaks.

Do not check for gas leaks with an open flame – BUBBLE TEST. Failure to use bubble test or test for leaks can cause severe personal injury, death or substantial property damage.

a.Close manual main shut-off valve during any pressure testing at less than 13" W.C.

b.Disconnect boiler and gas controls from gas supply piping during any pressure test greater than 13" W.C.

11.Set gas pressure switch as follows or to local inspector’s requirements (LGB-21 through LGB-23 only):

a.High – 14" W.C.

12.Canada only - manual main shut-off valve must be identified by installer.

Table 3

Natural gas supply pipe sizing

Pipe

 

*Pipe length, in feet (Natural Gas capacities, listed in MBH)

 

Size

10

20

30

40

50

75

100

150

1 ¼"

1,050

730

590

500

440

360

305

250

1 ½"

1,600

1,100

890

760

670

545

460

380

2"

3,050

2,100

1,650

1,450

1,270

1,020

870

710

2 ½"

4,800

3,300

2,700

2,300

2,000

1,650

1,400

1,130

3"

8,500

5,900

4,700

4,100

3,600

2,900

2,500

2,000

 

 

 

 

 

 

 

 

 

4"

17,500

12,000

9,700

8,300

7,400

6,000

5,100

4,100

*Include measured length of gas supply piping and allowance in feet for number and size of fittings.

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Part Number 550-141-916/1001

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Contents Part Number 550-141-916/1001 Part Number 550-141-916/1001 Part Number 550-141-916/1001 LGB-6to LGB-23 Series 2 - Control Supplement II Gas pipingNatural gas supply pipe sizing III Wiring Universal Control System - Natural gasIII Wiring - continued SCHEMATIC WIRING DIAGRAMPRE-WIREDPANEL NO. 1 BASE WIRINGWiring diagram LADDER WIRING DIAGRAMUniversal Control System - Natural gas Natural GasJunction box assembly dual base boilers III Wiring - continuedLGB-6to LGB-23 Series 2 - Control Supplement 3.Attach control transformers to junction boxesUniversal Control System - Natural gas IV Operating instructionsPart Number 550-141-916/1001 V Verification testing Manual test firing valveLGB-6to LGB-23 Series 2 - Control Supplement Verify boiler control sequenceVI Parts list - continued Parts drawingUniversal Control System - Natural gas Part Number 550-141-916/1001Weil-McLain 500 Blaine Street Michigan City, IN LGB-6to LGB-23 Series 2 - Control SupplementPart Number 550-141-916/1001