Patterson-Kelley DVSCM-02 owner manual Installation, System Design Pressure Drop, Inlet Duct

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Thermific® Gas-Fired Boiler

Do not manifold two (2) or more units into a common sidewall vent system without provisions for additional forced draft.

3.0INSTALLATION

3.1COMPONENTS PROVIDED

The direct vent/sealed combustion option is shipped with the following items shipped loose for field installation:

ƒCustom 6 inch diameter to 12 inch diameter transition duct with extension, for attachment to the combustion air inlet on the boiler.

ƒA 12" inlet damper assembly with actuator and limit switch mounted to the damper shaft.

ƒAuxiliary Control Panel to operate the inlet damper assembly.

The inlet damper assembly and control panel will prevent the flow of cold air through the boiler during the off cycle and prevent freeze up and "off cycle" losses. The use of these two items is optional.

3.2COMBUSTION AIR INLET SYSTEM

Note:

3.2.1 System Design - Pressure Drop

The air inlet duct system shall be designed for a maximum pressure drop of 0.05" W.C. taking into account the equivalent length of all fittings. Refer to Section 3.4.5 for equivalent length of fittings.

3.2.2 Inlet Duct

Materials shall be single wall galvanized duct (minimum thickness 26 gauge) or PVC duct tubing (0.187 inch wall thickness) only. No substitutions.

3.2.2.1 Single Wall Galvanized Duct

Proper sealing of the tubing is necessary to prevent flow of combustion air from conditioned space. If single wall galvanized tubing is used, GE RTV 102

Installation

silicone sealant, or equivalent, must be used on each circumferential and horizontal joint before joining together. At least 24 hours must be allowed for cure of this sealant and proper bond. Cure time can be reduced through the application of heat (See instructions provided with the sealant). After the cure period, each joint must be wrapped with an aluminum tape which is faced on the contact side with an adhesive.

3.2.2.2 PVC Duct

Proper sealing of the tubing is necessary to prevent flow of combustion air from conditioned space.

The installation must follow the vent manufacturer's instructions in all respects including proper joining and sealing of the tubing and fittings. Clearances to combustible materials and installation of firestops must conform to applicable codes.

3.2.3 Air Inlet Termination

Centering

 

 

 

 

 

 

Outside Plate

Support

 

 

 

 

 

 

 

Cover Plate

Plate

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fastener

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sealant

 

 

 

 

 

 

 

 

Recommended

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Termination

 

 

 

 

 

 

 

 

(refer to text).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sealant

12" Min.

Field Provided

Inlet Screen

The boiler combustion air inlet duct must be fitted with a termination device meeting the requirements of ANSI Z21.13. There are four recommended sidewall terminations:

Double wall B vent 90 degree elbow, or

Two double wall B vent 45 degree elbows, or

Schedule 40 PVC 90 degree elbow, or

Properly engineered intake louver screen.

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Contents Direct Vent What to do if you smell gas Fresh Air System IntroductionDirect Vent/Sealed Combustion System Roof Exhaust Vent Sidewall Air Inlet SafetySystem Design Pressure Drop InstallationInlet Duct Air Inlet TerminationUnrestricted Rain cap Inlet Duct Assembly at the BoilerFlue Gas Outlet Duct Inlet Damper and Auxiliary Control Panel optionalSystem Design Materials, Length, Size, and Construction Flue Gas Termination Exhaust Vent Connection at the BoilerEquivalent Length of Fittings Sidewall InstallationsCombustion Min Air Inlet Above Snow line Flue Gas Outlet Minimum Clearance for Boiler ConnectionsRound Vent Damper 90o Elbow OperationCombustion Air Requirement, Scfm MaintenanceON-OFFSERIES 700, 1000 Wiring DiagramsLogic Diagram 1A ON-OFFIRI Series 700, 1000 1A ON-OFFIRI Series 700, 1000 1B LO-HILO 1B LO-HILO 1C LO-HI-LOIRI 1C LO-HI-LOIRI 1D ON-OFFSERIES 1500, 1700 1D ON-OFFSERIES 1500, 1700 1E ON-OFFIRI Series 1500, 1700 1E ON-OFFIRI Series 1500, 1700 On-Off Auxiliary Control Panel