Cooline PT036, PT360 manual Operation Instructions, Cable Size, START-UP Inspection & Check List

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CABLE SIZE

All wiring should be in accordance with local standards.

Before making any connection, check the electric power supply, it must have the same characteristics as what is displayed in the nameplate.

For selecting cable size, refer to wire ampacity table at different MCA (Minimum Circuit Amps) provided in unit electrical data, which is listed as a guideline (see table below).

Wiring connection to the unit must have suitable insulation of a minimum temperature of 600C.

POWER

MODEL

MCA

CONDUCTOR SIZE

 

 

SUPPLY

No.

 

AWG

METRIC

 

 

 

MM2

 

PT036

15.2

14

2.5

 

PT048

20.8

12

4

 

PT060

22.1

12

4

 

PT075

20.9

12

4

 

PT090

25.1

10

6

380/415-3-50

PT100

30

10

6

(4 wire)

PT120

33.6

8

10

 

PT180

54.8

6

16

 

PT215

60

6

16

 

PT240

65

4

25

 

PT300

80.3

3

26.6

 

PT360

92.8

2

33.6

LEGEND: MCA - Minimum Circuit Amps

Notes: 1. Customer is to select cable size also with cross reference as per cable manufacturer data for voltage reduction per unit length. The above cable ampacity table is for guidance only.

2.The selected cables for specified units is as per following characteristics:

a.Unit without electric heaters.

b.Any extra electrical accessories shall add to MCA rate, for more information, refer to unit electrical tables in the catalog.

OPERATION INSTRUCTIONS

START-UP INSPECTION & CHECK LIST

After the installation is completed in all respect, the following points should be covered before the system is switched on for operation.

1.Check unit location as per installation instructions.

2.Make sure all electrical fasteners/connections are tight and clean.

3.All controls are set according to manufacturer's instructions (low & high pressure switch, pump down solenoid, etc...)

4.Make sure all valves are open (compressor suction & discharge service valves, liquid line, etc.).

5.Follow all the instructions from the warning tags and stickers.

6.Check if condenser & blower fan are free to turn without wobbling.

7.Remove straps & wooden pieces that holds the compressor in place during transportation.

8.Compressor crankcase heater should be energized for 24 hours (special attention should be taken to disable compressor contactor before energizing the unit.

9.Expansion valve bulb is strapped properly at correct location (applicable for PT075 - PT360 only).

10.Circuit breaker/fused disconnect switch.

11.Blower fan belt is properly tightened and pulleys are properly aligned (applicable for PT075 - PT360 only).

12.All refrigerant service valve caps are installed.

13.All piping, piping insulation and piping supports are properly installed.

14.Thermostat is the right one and installed properly.

15.Connect the manifold gauge to suction & discharge line service valves. Prepare recommended instruments for checking Voltage, Amps, RPM, CFM, static pressure, etc.

16.Start the blower fan and condenser fan. Check the amperage against the nameplate ampere.

17.Start the compressor & observe the compressor discharge and suction pressures. If not within system design limits, determine why & take corrective action.

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Contents Installation Operation Maintenance Manual Index ContentsModels PT036 PT060 Direct Drive Motor Model DecodingModels PT075 PT360 Belt Driven Motor Safety Issues WarrantyGeneral General StatementGeneral Installation InstructionsLocation of Unit Models PT036 PT120 Models PT180 PT360 Rigging InstructionsModels PT036 PT360 Condensate Drain Connection Unit Weight & Weight DistributionDuct Connection Electric HeatersPT036 PT075 Unit DimensionsPT090 PT120 TOP View Side View Front View PT180PT215 PT240 PT300 PT360 Cable Size Operation InstructionsSTART-UP Inspection & Check List Models PT036 PT060 Electrical DataModels PT075 & PT090 Models PT100 & PT120Models PT240 & PT300 Models PT180 & PT215Model PT360 Electronic Thermostat AUTO/MANUAL Reset of the Alarm SignalsPump Down Control Crankcase HeaterCleaning of Coils & Filters Maintenance InstructionsBelt Tension Testing Procedure Typical High and LOW Voltage Field Wiring ConnectionsBelts Belt Tension Checker Measure the Belt Deflection ForceMaintenance TOOLS/EQUIPMENT Required Preventive Maintenance ScheduleFrequency of MAINTENANCE, Months E MSymptom Causes Check & Corrective Measure Trouble Shooting ChartUnit works continuously, no sufficient Low suction pressure Models PT036 PT075 Single compressor units Typical Schematic Wiring DiagramAuxiliary Relay Models PT090 PT120 Dual compressor units Connection Applicable for Volt Free Contact Options Models PT180 PT240 Dual compressor units Standard Options 1. UVM Option Models PT300 PT360 Dual compressor units Terminal Block or Termination Point Model Number Parts ListPT240L PT300L PT360L Optional Items