Smith Cast Iron Boilers GVIOM-5R manual GAS Supply Piping, Circulators

Page 12

Page 12

GV100W BOILER

INSTALLATION & OPERATING

Circulators

The TACO 007 circulator supplied with the boiler is sized for use in a closed heating system with a 30 psi, 207 kPa maximum operating pressure. If the 007 circulator does not have the required capacity for the system in which it is to be installed, an extra zone circulator or a higher capacity circulator will be needed. FIG. NO. 11 depicts the performance curve for the TACO 007 circulator.

FIG. NO. 12 depicts the proper way to connect the boiler to the gas supply piping. The manual shut-off valve MUST be installed in the supply piping. It should be approximately 5 ft,

1.5m, above the floor. Provide a sediment trap/ drip leg at the bottom of the vertical section of the gas supply pipe. A ground joint union should be installed between the boiler gas controls and the supply piping. Each of these items are needed to ensure long life and ease of servicing. Always use a pipe sealant that is suitable for use with LP gas.

FIG. NO. 11 TACO 007 Performance Curve

10

CAUTION: Always use a wrench on the gas valve body when making gas connections to it. Never over-tighten the piping entering the gas valve body. Failure to comply with this caution may result in gas valve failure!

WATEROF FEET-

8

 

 

 

 

6

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

HEAD

 

 

 

 

 

 

 

 

 

 

TACO 007 CIRCULATOR

 

2

 

PERFORMANCE CURVE

 

 

 

 

 

 

 

 

 

 

FIG. NO. 12 Gas Supply Piping

GAS INLET

INSTALL MANUAL SHUT-OFF VALVE 5 FT. ABOVE FLOOR

WHERE REQUIRED BY LOCAL CODES

SEDIMENT TRAP

OR

DRIP LEG

(TO EXTEND TO FLOOR)

GAS SUPPLY

PIPING

GROUND JOINT

UNION

TO

BOILER

0

 

 

 

 

 

0

5

10

15

20

25

FLOW - GPM

GAS SUPPLY PIPING

WARNING: All gas piping must be installed by a qualified technician in accordance with the provisions set forth in the latest edition of ANSI Z223.1/NFPA 54 and all applicable local building codes and regulations. A licensed propane installer must make all LP gas connections. Improper gas connections could result in a fire or an explosion!

The GV100W hot water boiler comes from the factory ready to be piped to the gas supply.

WARNING: Check the boiler rating plate and make sure that the boiler is for the type of gas that will be used. If it isn’t Do not connect the boiler to the gas supply or a fire or an explosion may occur!

If for any reason the boiler is not for the type of gas available at the installation site, call the nearest Smith Cast Iron Boiler distributor to resolve the problem.

FLOOR LEVEL

Table 3 should be used to ensure that the gas supply piping is sized properly. If more than one appliance is supplied by the same supply pipe, the piping must be sized based on the maximum possible demand. Do not neglect the pressure drop due to pipe fittings. Table 4 should be used in conjunction with Table 3 to ensure that the gas supply piping is sized properly.

Safe lighting and other performance criteria were met with the gas manifold and control assembly provided on the boiler when the boiler underwent tests specified in ANSI Z21.13/CAN 4.9. All gas connections must be leak tested before putting the boiler into operation.

WARNING: Never use an open flame to test for gas leaks. Always use an approved leak detection method. Failure to comply with this warning could result in an explosion!

Whenever the gas supply piping is pressure tested the boiler gas controls must be protected. If the test pressure is equal to, or less than 1/2 psig, 3.5 kPa, isolate the boiler by closing it’s manual shut off valve, see FIG. NO. 8. If the test pressure is greater than 1/2 psig 3.5 kPa, disconnect the boiler and it’s individual shut-off valve from the gas supply piping.

Image 12
Contents GV100W GV100W Boiler Installation & Operating Instructions Boiler Ratings & Capacities Boiler LocationCombustible Floor Option Boiler Dimensions Fresh Air ⁄4 Wire Metal Wooden Duct Size Combustion AIRCommon Vent Systems Combustion Air Duct SizingChimney Venting Chimney Inspection & SizingVertical Venting Horizontal Venting Heating System PipingNo B System Bypass Pump Away BypassPumped Blend Piping For Use With Cooling UnitsReverse Acting Aquastats GAS Supply Piping CirculatorsElectrical Wiring Thermostat InstallationEquivalent Pipe Length Chart CO DetectorsFIG. no Fenwal/Honeywell Hot Surface Ignition FIG. no Multi-Zone Diagram For Your Safety Read Before Operating Operating InstructionsTo Turn OFF GAS to Appliance Property damage, personal injury or loss of lifePour Votre Sécurité Lisez Avant DE Mettre EN Marche Boiler SET-UP Boiler OperationDirect Ignition Systems Checking & Adjustment Boiler Maintenance Burner InstallationHeat Exchanger Cleaning Burner RemovalInstructions to the Installer GV100 Series Repair Parts Name of PartRef # Name of Part HSI Fenwall Ignition SystemNorth ELM Street WESTFIELD, MA 01085 TEL 562-9631 FAX 413

GVIOM-5R specifications

The Smith Cast Iron Boilers GVIOM-5R is a high-efficiency, versatile heating solution designed for both residential and commercial applications. This model is particularly renowned for its robust construction, impressive performance, and energy-saving features. With a focus on durability, the GVIOM-5R is built from high-quality cast iron, which not only ensures longevity but also excellent thermal mass for effective heat retention.

One of the main features of the GVIOM-5R is its fire-tube design, which enhances heat transfer and allows for higher efficiency rates compared to traditional boiler designs. The fire-tube configuration ensures that flue gases travel through a series of tubes submerged in water, maximizing heat exchange and minimizing heat loss. This design contributes to an efficiency rating that often exceeds 85%, helping users to reduce their energy costs while maintaining comfort.

The boiler is equipped with advanced control technology, allowing for precise temperature management. This feature is critical for optimizing performance and ensuring consistent heating throughout the property. Additionally, an integrated diagnostic system enables users to monitor boiler operations and troubleshoot potential issues before they escalate, ensuring reliable performance and reducing downtime.

Another characteristic that sets the GVIOM-5R apart is its flexibility in fuel options. The boiler can operate on various fuels, including natural gas, propane, or oil, making it an adaptable choice for different heating needs. This multi-fuel capability not only provides versatility but also allows property owners to choose the most economical and efficient fuel source based on their specific circumstances.

Maintenance is also simplified with the GVIOM-5R, thanks to its accessible design that allows for easy servicing and parts replacement. The robust construction minimizes the need for frequent repairs, which enhances overall reliability and customer satisfaction.

In summary, the Smith Cast Iron Boilers GVIOM-5R combines durability, efficiency, and versatility. Its innovative fire-tube design, advanced control systems, multi-fuel capabilities, and ease of maintenance make it an outstanding choice for those seeking a reliable heating solution. Whether for a home or a commercial building, the GVIOM-5R stands out as a top-tier option that delivers consistent performance and long-term value.