SSI America 90-2581 REV B manual Theory Of Operation, 4.1.1Liquid System Flow Path, Pump Cycle

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4.THEORY OF OPERATION

4.THEORY OF OPERATION

4.1Pump Mechanical Operation

4.1.1Liquid System Flow Path

The flow path of the Binary Solvent Delivery Module starts at the inlet reservoir filter passes through the inlet check valve, then through the pump head, and finally exits through the outlet check valve.

4.1.2 Pump Cycle

The pump cycle consists of two phases, the pumping phase, when fluid is metered out of the pump at high pressure, and the refill phase, when fluid is rapidly drawn into the pump.

During the pumping phase, the pump piston moves forward at a programmed speed; this results in a stable flow from the pump. The piston is driven by a linear rapid refill cam which is belt driven by the motor.

At the end of the pumping phase, the pump enters the refill phase. The piston quickly retracts, refilling the pump head with solvent, and the piston begins to move forward again as the pumping phase begins.

The motor speed is increased during refill to reduce refill time and to pre-compress the solvent at the beginning of the pumping phase. Since the output flow completely stops during refill, an optional, external pulse damper is necessary for applications requiring extremely low pulsation levels.

For optimal operation of the check valves, a back-pressure of at least

25 psi is required. Operating at lower pressures can lead to improper seating of the valves and subsequently inaccurate flow rates.

4.1.3 Pulse Damping

The diaphragm-type pulse damper (inside the pump drawer) consists of a compressible fluid (isopropanol) held in an isolated cavity by an inert but flexible diaphragm. During the pumping phase of the pump cycle, the fluid pressure of the mobile phase displaces the diaphragm, compressing the fluid in the cavity and storing energy. During the pump refill phase the pressure on the diaphragm is reduced and the compressed fluid expands, releasing the energy it has stored. This helps to stabilize flow rate and pressure. The amount of mobile phase in contact with the pulse damper is small, only 0.25 mL at 2,500 psi, and the geometry used insures that the flow path is completely swept, so solvent “memory effects” are virtually eliminated.

To be effective, the pulse damper requires a backpressure of approximately 500 psi or greater.

4-1

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Contents Operators Manual Binary Solvent Delivery ModulePage 1.INTRODUCTION fFast & easy setup 1.1.1 Pump FeaturesMicroprocessor advanced control 1.1.2 Wetted Pump Materials1.1.3 Self-FlushingPump Head It is recommended that the Self Flush feature be used to improve seal life in a number of applications. In particular, as stated above if pumping Buffers, Acids/Bases or any inorganic solution near saturation, the pump should utilize the Self Flush feature. With every piston stroke, an extremely thin film of solution is pulled back past the seal. If this zone is dry without use of Self Flush, then crystals will form with continuous operation, which will ultimately damage the seal 1.1.4 Self-Flushand Seal LifeFlow Rates 2.1Unpacking and Inspection 2.INSTALLATION2.2Location/Environment 2.3Fluid Connections & PrimingPUMP SELF-FLUSHConnect wash solution inlet and outlet tubing opaque to the flush housing as shown2.5Solvent Preparation 2.5.1 Solvent Out-gassingand Sparging2.4Electrical Connection 2.5.2 Cavitation 2.6.1Mobile Phase Reservoirs2.5.3 Filtration 2.5.4 Initial system pressurization Daily2.6.3 Inlet Tubing and Filters 2.6.2 Self-FlushSolution2.6.4 Priming the Pump and the Flushing Lines 2.6.6 Long Term Pressure Calibration Accuracy2.7Preparation for Storage or Shipping 2.7.1Isopropanol Flush2.7.2 Packaging for Shipping 3.1.1Control Panel 3.OPERATIONNon-volatileMemory Reset If the pump is operating erratically, there is the possibility that the memory has been corrupted. To reset the memory and restore the pump to its default parameters, press and hold the UP-ARROWbutton when the power is switched on. Release the button when the display reads rES. The parameters stored in non-volatilememory, i.e., the flowrate, the pressure compensation, the voltage/frequency select, the lower pressure limit, and the upper pressure limit will be set to the factory default values. The head type setting is the only parameter not changed by the non-volatilememory reset function. If the firmware is upgraded to a newer version, a non- volatile memory reset will automatically occur the first time the power is switched on 3.5Rear Panel Remote Input 3.6Symbols4.1.1Liquid System Flow Path 4.THEORY OF OPERATION4.1.2 Pump Cycle 4.1.3 Pulse Damping4.2.1 Microprocessor Control 4.2.2 DC Power Supply4.2.3 Remote Interfacing 4.2.4 Motor Stall DetectorPage 5.1.1 Inlet Filters 5.MAINTENANCE5.2.1Removing a Pump Head 5.1Filter Replacement3.Remove the inlet line from the inlet check valve OUTLET FLUSHING CHECK VALVE OUTLET FLUSHING 1.Inspect the piston seal cavity in the pump head. Remove any foreign material using a cotton swab, or equivalent, and avoid scratching the sealing surfaces. Repeat for the self-flushhousing. Be sure no fibers from the cleaning swab remain in the components 5.2.2 Cleaning the Pump Head Assembly3.If the check valves have been removed, tighten the check valves on stainless steel pumps to 75 inch-poundsor enough to seal at maximum pressure. Do not exceed maximum torque. For Bioclean PEEK pumps, tighten each check valve firmly by hand. Do not go ¼ turn past finger tight Lower than normal pressure, pressure variations, and leaks in the pumping system can all indicate possible problems with the piston seal. Depending on the fluid or mobile phase used, piston seal replacement is often necessary after 1000 hours of running time 5.2.3 Replacing Piston Seals1.Remove the pump head as described in Section 5.2.1. Use caution so as not to damage the sapphire piston 5.Condition the new seal as described in Section 5.2.4 Changing the Piston5.3Conditioning New Seals 5.2.5Replacing the Pump Head5.5.2 Pulse Damper Refurbishing 5.5.1Removing the Pulse Damper5.4Check Valve Cleaning and Replacement 5.5Pulse Damper Replacement5.6Cleaning the Pump 5.5.3 Pulse Damper Installation5.7Lubrication 5.8Other Pump Maintenance7-14 5.9Fuse Replacement 1.Unplug the unit 2.Remove the cover Quick Guide to Problem Solving 6.PROBLEM SOLVINGYou Notice This May Mean7.LIST OF REPLACEMENT PARTS 880201 Seal Kit, Aqueous, 5mL A.1.1 Hardware Implementation APPENDIX APart Description Part Number“/” character Command InterpreterA.1.3 Page A4-pinterminal board connector and a 10-pinterminal board connector are provided on the back panel. Any device capable of providing the proper run/stop logic level, flowrate control frequency, or flowrate control voltage can be used as a remote controlling device for pump operation via this connection. The terminal board connectors can be removed for ease of connecting wires, if desired, by pulling firmly rearward and should be reinserted firmly afterward A.2.1 Pressure Fault and Motor Stall Fault Outputthe EVENT 1 terminal and the EVENT 2 and EVENT 3 terminals is affected. EVENT 2 is Normally Closed connected to EVENT 1 until a fault occurs and then opens. EVENT 3 is Normally Open not connected to EVENT 1 until a fault occurs and then closes A.2.2 General Information on InputsThe PUMP-RUN, PUMP-STOP,and ENABLE IN inputs operate from an internal 5 VDC source and each one draws approximately 0.008 amps when connected to COM. To activate either the PUMP- RUN, PUMP-STOP,or ENABLE IN input connect it to COM. Any device capable of switching 0.008 amps can be connected between the PUMP-RUN, PUMP-STOP,or ENABLE IN input and COM, such as: a switch contact, a relay contact, an open collector output, an open drain output, or any output with a high logic level output of 3.8 to 6.0 volts and a low logic level output of 0.0 to 0.5 volts. A switch contact or a relay contact is preferred since this type of connection will provide isolation between the pump and the controlling device. The COM terminal is internally connected to the pumps chassis ground and should be connected to the controlling devices ground or zero volt terminal when the controlling device has an open collector output, an open drain output, or any output with logic level output A.2.4 Run and Stop InputsWhen activated ENABLE IN is at a low logic level, the ENABLE IN input disables flowrate control on the front panel and enables flowrate control on the back panel A.2.4 Enable InputEZ GRIP FITTING GUIDE APPENDIX BScientific Systems Inc Warranty Statement A-10