Wayne-Dalton 6100 installation instructions Attaching U-Bars

Page 10

 

 

5

Attaching U-Bars

 

 

 

Tools Needed:

NOTE: Double car door struts are color

coded. 18 gauge (.046) have red ends. 20

 

Power Drill

gauge (.034) have blue ends.

7/16” Socket

Bottom Section:

Driver

1. If your doors windload option code

Saw Horses

begins with 06, place the U-Bar with the

notched ends over the bottom rib of the

 

 

bottom section, notches facing down.

 

Center U-Bar left to right on section.

 

If your doors windload option code begins

 

with 02, place the U-Bar with the notched

 

ends over the bottom rib of the bottom

 

section, notches facing down. The end

 

of the U-bar will fit between the bottom

 

bracket flange and the bottom section rib.

 

Center U-Bar left to right on section.

 

2. Fasten the U-Bar at each end through

 

the top flange with (1) 1/4”-14 x 7/8”

 

self drilling screw. If your doors windload

 

option code begins with 02, also fasten

 

the U-bar at each end to the bottom

 

section rib with (2) 1/4”-14 X 5/8” self

 

drilling screws, through the two holes in

 

the bottom bracket flange.

 

3. Place (2) 1/4”-14 x 5/8” self tapping

 

screws through each pre-punched hole at

 

each intermediate hinge location.

 

4. Place the U-Bar over the top rib of

 

the bottom section with the eight pre-

 

punched holes, facing up. Center U-Bar

 

left to right on section. Attach the U-Bar

 

at each end through the bottom flange

 

with (1) 1/4”-14 x 7/8” self drilling screw.

 

5. Finish securing the U-Bars to the

 

section, by placing (2) 1/4” -14 x 5/8”

 

self tapping screws midway between the

 

end of the door and intermediate hinge

 

locations and (1) 1/4” -14 x 5/8” self

 

tapping screw approximately eight inches

 

from each end.

 

Intermediate/ Top Section(s):

 

1. Place the U-Bar over the top rib of each

 

of the remaining sections with the (8)

 

pre-punched holes at the ends, facing up.

 

Center U-Bar left to right on section.

 

2. Fasten the U-Bar(s) at each end

 

through the top and bottom flange with (2)

 

1/4”-14 x 7/8” self drilling screws.

 

3. Place (2) 1/4”-14 x 5/8” self tapping

 

screws through each intermediate hinge.

 

4. Finish securing the U-Bar(s) to the

 

section, by placing (2) 1/4” -14 x 5/8”

 

self tapping screws midway between the

 

end of the door and intermediate hinge

 

locations and (1) 1/4” -14 x 5/8” self

 

tapping screw approximately eight inches

 

from each end.

1/4”-14 X 5/8” SELF

u-bAR

TAPPING SCREWS

 

1/4”-14 X 7/8” self drilling

 

screws

iNTERMEDIATE SCREW

 

 

PLACEMENT

1/4”-14 X 5/8”

SELF TAPPING SCREWS

notched U-BAR

u-bar

Flange rib

(2) 1/4”-14 x 5/8” Self Drilling screws

For option codes starting with 02 For option codes starting with 06

Bottom SECTION

1/4”-14 X 7/8” self drilling

screwsu-bAR

1/4”-14 X 5/8” SELF

TAPPING SCREWS

iNTERMEDIATE SCREW

PLACEMENT

intermediate SECTION

10

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

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Contents Windload Table of Contents Package Contents PRE-INSTALLATIONDoor Section Identification Tools Required Removing An Existing DoorAttach a suitable Preparing the OpeningFailure to securely Mounting pad to structurally soundAngles to Vertical Tracks InstallationAttaching Quick Install Flag FlagangleFlagangles to Vertical Track Attaching Fully AdjustableHorizontal Angles Installing The Jamb Brackets Attaching U-Bars Pull Handle Installation Lift Handle Installation Roller Slides DrumsBottom Section Vertical TrackStacking Sections Top Roller SlidesAdjustable Operator Bracket InstallationTop Section Important the DimensionDoor Operation To Horizontal Tracks Attaching Quick Install Flagangles, or Door could Horizontal track to the flagangle with Hex nuts. If you have fully adjustableVertical track. If you have quick Studplate and 2 1/4-20 flangeTorqueMaster Spring Tube Correct IncorrectDrum Wraps/ Cable Drums Center Bracket BushingGarage Looking OUT Brackets End BracketsSecurely attached to both End Hole in the top of the bracketHeader using 2 5/16 x 1-5/8 lag AssemblyAssembly, follow these instructions Securing Center BracketFor Spring Winding Cable AdjustmentSecuring Door Winding SpringsWinding Springs Winding shaft and end bracket Can deviate from spring turn chartWheel for winding or place a mark on Spring, rotate the winding shaftImportant do not Support Rear SupportSound Framing Member Spring Turn Chart Full Tension of the SpringTorqueMaster Plus Reset InstructionsTorquemaster Plus Double Resetting AN EngagedSpring Systems only Be Adjusted Equally on Double Spring Doors Balancing DoorSide Lock Pull RopeOperator Rail Trolley OperatorOperator Framing Members Perforated Angle Acrylic Cleaning Instructions CleaningGlass Cleaning Instructions PaintingThank you for your purchase Wood Preparation and PaintingLifetime Limited Warranty Model May not apply to you
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6100 specifications

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