Wayne-Dalton 6100 installation instructions Table of Contents

Page 2

Table of Contents

 

Important Safety Instructions

2

Package Contents

3

Door Section Identification

4

Tools Required

5

Removing an Existing Door

5

Preparing the Opening

6

Installation

7-28

Optional Installations

29-33

TorqueMaster® Plus Rest Instructions

29-31

Side Lock

32

Pull Rope

32

Trolley Operator

33

Maintenance

34-35

Cleaning

34

Painting Instructions

34-35

Dealer Locator Information

35

Warranty

36

Definition of key words used in this manual:

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in severe or fatal injury.

CAUTION: PROPERTY DAMAGE OR INJURY CAN RESULT FROM FAILURE TO FOLLOW INSTRUCTIONS.

IMPORTANT: Required step for safe and proper door operation.

NOTE: Information assuring proper installation of the door.

2

WARNING To avoid possible injury, Read these instructions carefully before attempting installation. If in question about any of the procedures, do not perform the work. Instead, have a TRAINED door SYSTEMS TECHNICIAN do the installation or repairs.

1.Read and follow all installation instructions.

2.Wear protective gloves during installation to avoid possible cuts from sharp metal edges.

3.It is always recommended to wear eye protection when using tools, otherwise eye injury could result.

4.Avoid installing your new door on windy days. Door could fall during the installation causing severe or fatal injury.

5.Doors 12’- 0” wide and wider should be installed by two persons, to avoid possible injury.

6.Operate door ONLY when it is properly adjusted and free from obstructions.

7.If a door becomes hard to operate, inoperative or is damaged, immediately have necessary adjustments and/or repairs made by a trained door system technician using proper tools and instructions.

8.DO NOT stand or walk under a moving door, or permit anybody to stand or walk under an electrically operated door.

9.DO NOT place fingers or hands into open section joints when closing a door. Use lift handles/gripping points when operating door manually.

10.DO NOT permit children to operate garage door or door controls. Severe or fatal injury could result, should the child become entrapped between the door and the floor.

11.Due to constant extreme spring tension, DO NOT attempt any adjustment, repair or alteration to any part of the door, especially to springs, spring brackets, bottom corner brackets, red colored fasteners, cables or supports. To avoid possible severe or fatal injury, have any such work performed

by a trained door systems technician using proper tools and instructions.

12.On electrically operated doors, pull down ropes must be removed and locks must be removed or made inoperative in the open (unlocked) position.

13.Top section of door may need to be reinforced when attaching an electric opener. Check door and/or opener manufacturer’s instructions.

14.VISUALLY inspect door and hardware monthly for worn and or broken parts. Check to ensure door operates freely.

15.Test electric opener’s safety features monthly, following opener manufacturer’s instructions.

16.NEVER hang tools, bicycles, hoses, clothing or anything else from horizontal tracks. Track systems are not intended or designed to support extra weight.

After installation is complete, fasten this manual near garage door.

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

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Contents Windload Table of Contents Package Contents PRE-INSTALLATIONDoor Section Identification Tools Required Removing An Existing DoorAttach a suitable Preparing the OpeningFailure to securely Mounting pad to structurally soundAngles to Vertical Tracks InstallationAttaching Quick Install Flag FlagangleHorizontal Angles Attaching Fully AdjustableFlagangles to Vertical Track Installing The Jamb Brackets Attaching U-Bars Pull Handle Installation Lift Handle Installation Roller Slides DrumsBottom Section Vertical TrackStacking Sections Top Roller SlidesAdjustable Operator Bracket InstallationDoor Operation Important the DimensionTop Section , or Door could Attaching Quick Install FlaganglesTo Horizontal Tracks Horizontal track to the flagangle with Hex nuts. If you have fully adjustableVertical track. If you have quick Studplate and 2 1/4-20 flangeTorqueMaster Spring Tube Correct IncorrectGarage Looking OUT Center Bracket BushingDrum Wraps/ Cable Drums Brackets End BracketsSecurely attached to both End Hole in the top of the bracketHeader using 2 5/16 x 1-5/8 lag AssemblyAssembly, follow these instructions Securing Center BracketFor Spring Winding Cable AdjustmentSecuring Door Winding SpringsWinding Springs Winding shaft and end bracket Can deviate from spring turn chartWheel for winding or place a mark on Spring, rotate the winding shaftSound Framing Member Rear SupportImportant do not Support Spring Turn Chart Full Tension of the SpringTorqueMaster Plus Reset InstructionsSpring Systems only Resetting AN EngagedTorquemaster Plus Double Be Adjusted Equally on Double Spring Doors Balancing DoorSide Lock Pull RopeOperator Framing Members Perforated Angle Trolley OperatorOperator Rail Acrylic Cleaning Instructions CleaningGlass Cleaning Instructions PaintingThank you for your purchase Wood Preparation and PaintingLifetime Limited Warranty Model May not apply to you
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6100 specifications

The Wayne-Dalton 6100 is a premium garage door that stands out for its combination of durability, aesthetics, and advanced technology. Renowned for its quality, the 6100 model offers a perfect blend of style and functionality, making it a popular choice among homeowners and builders alike.

One of the key features of the Wayne-Dalton 6100 is its construction. The door is built with a robust steel frame and a thick fiberglass exterior. This design not only ensures long-lasting performance but also provides excellent insulation. The door’s insulation is particularly noteworthy, as it helps to regulate indoor temperatures, keeping garages warmer in the winter and cooler during the summer months. This feature is essential for homeowners who use their garages as workspaces or additional storage.

In terms of design, the 6100 model offers a customizable aesthetic. It comes in various colors and finishes, allowing homeowners to select an option that complements their home’s exterior. The smooth fiberglass surface can mimic the look of wood, giving the appearance of an upscale, wooden garage door without the associated maintenance. Additionally, the door is available in multiple panel designs, catering to specific architectural styles.

The 6100 is equipped with advanced technologies that enhance usability and security. For instance, it features a user-friendly operating system that allows for smooth and quiet opening and closing. This is particularly beneficial in residential areas where noise can be a concern. Moreover, the door can be integrated with garage door openers that come with smart technology, enabling users to control the door remotely through mobile apps.

Safety is another priority with the Wayne-Dalton 6100. The door incorporates safety features such as pinch-resistant panels and an automatic reverse mechanism, which ensures that the door will stop and reverse immediately if it detects an obstacle in its path. This is essential for preventing accidents and ensuring the safety of family members and pets.

In summary, the Wayne-Dalton 6100 model combines durability, insulation, customizable aesthetics, advanced technology, and essential safety features, making it a versatile choice for any garage. Its ability to harmonize practicality with elegance truly sets it apart in the competitive garage door market. Whether for functionality or style, the 6100 delivers on all fronts, making it a worthwhile investment for homeowners looking to enhance their property.