Wayne-Dalton 6100 installation instructions Full Tension of the Spring, Spring Turn Chart

Page 28

 

 

 

 

Rear Support Continued...

 

 

 

 

 

 

 

 

 

 

 

 

Tools Needed:

 

 

WARNING

 

 

 

Prior to winding or making

 

 

 

adjustments to the springs,

 

 

 

ensure you’re winding in the

 

 

 

proper direction as stated in

 

 

 

the Installation Instructions.

 

 

 

Otherwise, the spring fittings may

 

 

 

release from spring if not wound

 

 

 

in the proper direction and could

 

 

 

result in severe or fatal injury.

 

 

 

Add Spring Tension: The ratchet wheel is

 

 

 

made of 10 teeth. To add spring tension,

 

 

 

ensure the ratchet and socket is set so

 

 

 

that it will tighten counter clockwise on

 

 

 

the right hand side, and clockwise on the

 

 

 

left hand side. Place the ratchet with 5/8”

 

 

 

socket onto the winding shaft, pull down

 

 

 

to add 3/10 of a turn. Watch as three teeth

 

 

 

of the ratchet wheel pass over the pawl,

 

 

 

creating three “clicks”.

 

 

 

Remove Spring Tension: To remove

 

 

 

spring tension, ensure the ratchet and

 

 

 

socket is set so that it will tighten counter

 

 

 

clockwise on the right hand side and

 

 

 

clockwise on the left hand side. It is

 

 

 

recommended that a regular 5/8” wrench

 

 

 

be used. Place the wrench onto the

Sound Framing Members

 

 

 

 

 

 

 

 

 

 

 

 

Perforated

 

 

 

ANGLE

 

 

 

Perforated ANGLE - BOLTED

 

 

USING (2) 5/16” X 1-5/8” HEX HEAD

 

AX

LAG SCREWS TO CEILING MEMBER

24”M

AND PARALLEL TO WIDTH OF DOOR.

 

 

Space lag screws no further

 

 

 

 

than 24” apart.

HORIZONTAL

 

BOLT MUST EXTEND INTO THE TRACK

 

TO SERVE AS A ROLLER STOP

TRACK

 

 

 

 

 

Sound Framing Members

PERFORATED ANGLE

winding shaft. Pull down on the wrench

to relieve pressure between the pawl and

the ratchet wheel. Push in on the pawl to

allow the three ratchet wheel teeth to pass

by the pawl, as you carefully allow the

wrench to be rotated upward by the spring

tension. Release the pawl to allow it to

engage with the ratchet wheel.

important: BE PREPARED TO HOLD THE

FULL TENSION OF THE SPRING.

Important: DO NOT ADD OR REMOVE

MORE THAN 1 SPRING TURNS (1 SPRING

TURN EQUALS 10 TEETH ON RATCHET

WHEEL) FROM THE RECOMMENDED

NUMBER OF TURNS SHOWN ON THE

SPRING TURN CHART.

If the door still does not operate easily,

lower the door into the closed position,

UNWIND SPRING(S) COMPLETELY, and

recheck the following items:

1.) Check the door for level.

AX 24”M

HORIZONTAL

TRACK

Perforated ANGLE -BOLTED USING

(2) 5/16” X 1-5/8” HEX HEAD LAG SCREWS TO CEILING Members

AND PARALLEL TO WIDTH OF DOOR. Attach vertical perforated angle between the (2) 5/16” X 1-5/8” HEX HEAD LAG SCREWS, securing perforated angle to ceiling members.

BOLT MUST EXTEND INTO THE TRACK

TO SERVE AS A ROLLER STOP

2.)

Check the TorqueMaster® tube and

flagangles for level and plumb.

3.)

Check the distance between the

flagangles must be door width plus 3-3/8”

to 3-1/2”.

4.)

Check the counterbalance cables for

equal tension, adjust if necessary.

5.)

Rewind the spring(s).

6.)

Make sure door isn’t rubbing on

jambs.

NOTE: If an idrive® was installed and

you have completed your rear support

installation, refer to the idrive Installation

Instructions and Owner’s Manual to

complete your idrive installation.

PERFORATED ANGLE

WINDLOAD

LABEL

 

TE

 

A

(3) 5/16” BOLTS

INTERMEDI

& NUTS

SECTION

 

28

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

Image 28
Contents Windload Table of Contents Package Contents PRE-INSTALLATIONDoor Section Identification Tools Required Removing An Existing DoorPreparing the Opening Failure to securelyAttach a suitable Mounting pad to structurally soundInstallation Attaching Quick Install FlagAngles to Vertical Tracks FlagangleFlagangles to Vertical Track Attaching Fully AdjustableHorizontal Angles Installing The Jamb Brackets Attaching U-Bars Pull Handle Installation Lift Handle Installation Roller Slides DrumsBottom Section Vertical TrackStacking Sections Top Roller SlidesAdjustable Operator Bracket InstallationTop Section Important the DimensionDoor Operation To Horizontal Tracks Attaching Quick Install Flagangles, or Door could Hex nuts. If you have fully adjustable Vertical track. If you have quickHorizontal track to the flagangle with Studplate and 2 1/4-20 flangeTorqueMaster Spring Tube Correct IncorrectDrum Wraps/ Cable Drums Center Bracket BushingGarage Looking OUT End Brackets Securely attached to both EndBrackets Hole in the top of the bracketAssembly Assembly, follow these instructionsHeader using 2 5/16 x 1-5/8 lag Securing Center BracketCable Adjustment Securing DoorFor Spring Winding Winding SpringsWinding Springs Can deviate from spring turn chart Wheel for winding or place a mark onWinding shaft and end bracket Spring, rotate the winding shaftImportant do not Support Rear SupportSound Framing Member Spring Turn Chart Full Tension of the SpringTorqueMaster Plus Reset InstructionsTorquemaster Plus Double Resetting AN EngagedSpring Systems only Be Adjusted Equally on Double Spring Doors Balancing DoorSide Lock Pull RopeOperator Rail Trolley OperatorOperator Framing Members Perforated Angle Cleaning Glass Cleaning InstructionsAcrylic Cleaning Instructions PaintingThank you for your purchase Wood Preparation and PaintingLifetime Limited Warranty Model May not apply to you
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6100 specifications

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