Wayne-Dalton 6100 End Brackets, Securely attached to both End, Hole in the top of the bracket

Page 22

 

 

 

Cable Drums Continued...

 

 

 

 

 

 

 

 

Tools Needed:

 

Pre-wrap the Torquemaster® Plus cable drum

 

 

 

with the counter balance cable 1-1/2 wraps.

 

 

 

 

 

 

To install the cable drum, slide the correct cable

 

 

 

drum over the winding shaft until the cable drum

 

 

 

seats against the TorqueMaster® Plus spring tube

 

 

 

assembly.

 

 

 

The winding shaft must extend past the cable

 

 

 

drum far enough to expose the splines and the

 

 

 

groove. Align the winding shaft groove with the

 

 

 

round notch in the flagangle.

 

 

 

For double spring applications, repeat for

 

 

 

opposite side.

 

 

 

For single spring applications, pre-wrap the left

 

 

 

hand Torquemaster® Plus cable drum with

 

 

 

counterbalance cable 1-1/2 wraps and insert the

 

 

 

loose winding shaft into the cable drum prior to

 

 

 

sliding the cable drum over the TorqueMaster®

 

 

 

spring tube assembly.

 

 

 

NOTE: On single spring applications, take care in

 

 

 

handling the loose winding shaft (left side) so

 

 

 

that it does not slide back into the TorqueMaster®

 

 

 

Plus spring tube assembly.

 

 

 

 

22

End Brackets

 

Tools Needed:

IMPORTANT: Warning Tags must be

 

Power Drill

securely attached to both End

5/16” Wrench

Brackets.

 

7/16” Socket

End brackets are right and left hand.

You can identify the right hand end

Driver

bracket by the disconnect cable guide

 

Step Ladder

hole in the top of the bracket.

 

 

Beginning with either side, slide the

 

end bracket onto the winding shaft so

 

that the grooves in the ratchet wheel fit

 

onto the winding shaft splines.

 

Secure end bracket to the jamb using

(1)5/16” x 1-5/8” hex head lag screw and (1) 5/16”-18 x 3/4” carriage bolt and hex nut.

Repeat for other end bracket.

22

 

Groove

 

 

Splines

 

 

 

Winding Shaft

Round Notch

Cable Drum

 

 

 

Flagangle

 

Counterbalance Cable

 

 

Groove

 

 

Splines

Cable

 

 

Drum

 

Winding Shaft

 

 

Loose Winding

 

 

Shaft

 

Splines

 

 

 

Groove

 

 

Disconnect

Cable Guide

Hole

Winding

 

 

 

 

 

 

Warning

Shaft

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.wayne-dalton.com

Image 22
Contents Windload Table of Contents Package Contents PRE-INSTALLATIONDoor Section Identification Tools Required Removing An Existing DoorAttach a suitable Preparing the OpeningFailure to securely Mounting pad to structurally soundAngles to Vertical Tracks InstallationAttaching Quick Install Flag FlagangleFlagangles to Vertical Track Attaching Fully AdjustableHorizontal Angles Installing The Jamb Brackets Attaching U-Bars Pull Handle Installation Lift Handle Installation Roller Slides DrumsBottom Section Vertical TrackStacking Sections Top Roller SlidesAdjustable Operator Bracket InstallationTop Section Important the DimensionDoor Operation To Horizontal Tracks Attaching Quick Install Flagangles, or Door could Horizontal track to the flagangle with Hex nuts. If you have fully adjustableVertical track. If you have quick Studplate and 2 1/4-20 flangeTorqueMaster Spring Tube Correct IncorrectDrum Wraps/ Cable Drums Center Bracket BushingGarage Looking OUT Brackets End BracketsSecurely attached to both End Hole in the top of the bracketHeader using 2 5/16 x 1-5/8 lag AssemblyAssembly, follow these instructions Securing Center BracketFor Spring Winding Cable AdjustmentSecuring Door Winding SpringsWinding Springs Winding shaft and end bracket Can deviate from spring turn chartWheel for winding or place a mark on Spring, rotate the winding shaftImportant do not Support Rear SupportSound Framing Member Spring Turn Chart Full Tension of the SpringTorqueMaster Plus Reset InstructionsTorquemaster Plus Double Resetting AN EngagedSpring Systems only Be Adjusted Equally on Double Spring Doors Balancing DoorSide Lock Pull RopeOperator Rail Trolley OperatorOperator Framing Members Perforated Angle Acrylic Cleaning Instructions CleaningGlass Cleaning Instructions PaintingThank you for your purchase Wood Preparation and PaintingLifetime Limited Warranty Model May not apply to you
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