Wayne-Dalton 6100 Horizontal Tracks/F.A. Flag Angles, TorqueMaster Spring Tube

Page 10

 

 

Flagangle

1/4”-20 x 9/16”

 

 

 

 

 

 

Track bolt

Flag angle

 

 

 

Bottom rail

 

 

 

of horizontal

Quick Install

 

 

track

tab in place

 

Washer

Quick

 

 

 

 

Top rail of

Install

Tracks flush

 

 

horizontal

tab

 

 

Key slot

 

track

 

 

 

 

 

1/4”-20

 

 

 

Flange hex

Vertical

Vertical

 

nut

 

 

track

track

 

 

Horizontal Tracks/F.A. Flag Angles

16 Tools: Ratchet wrench, 7/16” Socket, 9/16” Socket, 9/16” Wrench, level, Step ladder, Flat tip screwdriver

Note: If you have Fully Adjustable flag angles, complete this step.

To install horizontal track, place the top rail end over the top track roller of the top section. Align the bottom rail end of the horizontal track with the top of the vertical track. If you have Quick Install horizontal track, tighten the bottom rail of the horizontal track to the flag angle with (1) stud plate and (2) 1/4”-20 flange hex nuts. If you have Universal horizontal track, tighten the bottom rail of the horizontal track to the flag angle with (2) 1/4”-20 x 9/16” track bolts and (2) 1/4”-20 flange hex nuts.

WARNING

Do not raise door until horizontal tracks are secured at rear, as outlined in step, Rear Back Hangs, or door could fall from overhead position causing severe or fatal injury.

Level the horizontal track assembly and bolt the top rail of the horizontal track to the encoun- tered slot in the flag angle using (1) 1/4”-20 x 9/16” track bolt, (1) 1/4”-20 flange hex nut and (1) 5/16 washer. Repeat for other side.

Remove the nail that was temporarily holding the top section in place, installed in step, Top Section.

Important: Failure to remove nail before attempting to raise door could cause permanent damage to top section.

Note: If an idrive® opener will be installed, position horizontal tracks slightly above level.

 

Roller

Low headroom

(2) 1/4” - 20

horizontal track

Flange hex nuts

Top bracket

 

slide

Top section

Top bracket

 

assembly

 

 

 

Top bracket slide

(2) 1/4” - 20

 

(2) Retention washers

 

 

Flange hex nuts

 

Slotted hole of top

 

 

bracket base

Top bracket

Anti-twist

(2) 1/4” - 20 x 5/8”

Carriage bolts

feature

slide reversed

 

18

TorqueMaster® Spring Tube

Tools: None

 

TorqueMaster® springs come lubricated and pre-assembled inside the TorqueMaster® spring tube. To prepare for install, lay the spring tube assembly on the floor, inside garage, in front of the door, and with the labeled end to the left.

Bottom rail Quick Install Horizontal track

1/4”-20 Flange hex nuts

Flag angle upper slot

Vertical track

Stud plate

Bottom rail Fully

Flagangle

1/4”-20 x 9/16”

Adjustable

Track bolt

Horizontal

 

 

track

 

 

1/4”-20

 

 

Flange hex

 

Washer

nuts

 

Top rail of

 

 

 

 

horizontal

Flag angle

 

track

upper slot

 

1/4”-20

Vertical

 

Flange hex

track

 

nut

1/4”-20 x 9/16” Track bolts

 

TorqueMaster® spring tube

Label

19

Center Bracket Bushing Assembly

Tools: None

 

17

Adjusting Top Fixtures

Tools: 7/16” Wrench, Step ladder

 

With horizontal tracks installed, you can now adjust the LHR top brackets.

NOTE: Depending on your application, you may need to reverse the top bracket slide for more adjustment, if needed, prior to securing it to the top bracket base.

To adjust the top bracket slides: Loosen the (2) 1/4”-20 flange hex nuts (if neces- sary) and vertically align the top section of the door with the lower sections. Once aligned, position the top bracket slide, out against the horizontal track. Maintaining the slide’s posi- tion, tighten the (2) 1/4”-20 flange hex nuts to secure the top bracket slide to the top bracket base. Repeat for other side.

To reverse the top bracket slides (if needed): Remove the two 1/4” - 20 x 5/8” carriage bolts, two retention washers and two 1/4” - 20 flanged hex nuts. Flip the top bracket slide in the opposite direction. Loosely fasten the top bracket slide to the bracket using two 1/4” - 20 x 5/8” carriage bolts, two retention washers and two 1/4” - 20 flanged hex nuts, as shown.

NOTE: The retention washers must be fully seated against the top bracket base to ensure the anti-twist feature on the top bracket slide engages in the slotted hole in the top bracket base.

Note: If you are installing the idrive® opener with your garage door, skip this step and go to your idrive® Installation Instructions and Owner’s Manual. After completing the steps up to and including, Drum Wrap Installation of your idrive® Installation Instructions and Owner’s Manual continue with Step, Rear Back Hangs, of this door Installation Instructions and Owner’s Manual.

Note: If you are not installing the idrive® opener on your garage door, you must install the center bracket bushing assembly. Follow these instructions for non-idrive®operated garage doors.

Being cam shaped, the center bushing only fits one way. Slide the center bracket bushing as- sembly towards the center of the TorqueMaster® spring tube, from the right side, as shown.

Center bracket

TorqueMaster® spring tube

Center bushing Cam peak

Center bracket bushing assembly

10

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Image 10
Contents 6100 B l e O f C o n t e n t sRepresentations of the door parts. Each specific door Important Safety Instructions Tools Required Lock Section can be identified by #2 graduated end hinges Attempt is made to start removing an existing doorAll sections, and can also be used to identify each section Door, complete all steps in preparing the openingBackroom Headroom RequirementsPage Pull Handles Tools NoneTop Fixtures Bottom SectionVertical Tracks Stacking SectionsHorizontal Tracks/Q.I Flag Angles Top SectionDrawbar Operator Bracket Tools Hammer, Step ladder, Tape measureHorizontal Tracks/F.A. Flag Angles Center Bracket Bushing AssemblyAdjusting Top Fixtures TorqueMaster Spring TubeCable Drum Assemblies Securing Center Bracket Bushing AssemblyDrum Wraps End BracketsWinding Springs Lift Cable AdjustmentsSecuring Drum Wraps Ceiling member Rear Back Hangs16-18 x 1-1/4 Parallel to door Balancing Door Door Arm Hookup TorqueMaster Plus Reset InstructionsInside Lock Pull Down Rope Tools Power drill, 1/8 Drill bit, Tape measureNo Screw eye Following cleaning solution is recommended Touch up where necessaryWood Maintenance and Refinishing Use in general cleaning of garage doorsPage Warranty Lifetime Limited Warranty Model
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6100 specifications

The Wayne-Dalton 6100 is a premium garage door that stands out for its combination of durability, aesthetics, and advanced technology. Renowned for its quality, the 6100 model offers a perfect blend of style and functionality, making it a popular choice among homeowners and builders alike.

One of the key features of the Wayne-Dalton 6100 is its construction. The door is built with a robust steel frame and a thick fiberglass exterior. This design not only ensures long-lasting performance but also provides excellent insulation. The door’s insulation is particularly noteworthy, as it helps to regulate indoor temperatures, keeping garages warmer in the winter and cooler during the summer months. This feature is essential for homeowners who use their garages as workspaces or additional storage.

In terms of design, the 6100 model offers a customizable aesthetic. It comes in various colors and finishes, allowing homeowners to select an option that complements their home’s exterior. The smooth fiberglass surface can mimic the look of wood, giving the appearance of an upscale, wooden garage door without the associated maintenance. Additionally, the door is available in multiple panel designs, catering to specific architectural styles.

The 6100 is equipped with advanced technologies that enhance usability and security. For instance, it features a user-friendly operating system that allows for smooth and quiet opening and closing. This is particularly beneficial in residential areas where noise can be a concern. Moreover, the door can be integrated with garage door openers that come with smart technology, enabling users to control the door remotely through mobile apps.

Safety is another priority with the Wayne-Dalton 6100. The door incorporates safety features such as pinch-resistant panels and an automatic reverse mechanism, which ensures that the door will stop and reverse immediately if it detects an obstacle in its path. This is essential for preventing accidents and ensuring the safety of family members and pets.

In summary, the Wayne-Dalton 6100 model combines durability, insulation, customizable aesthetics, advanced technology, and essential safety features, making it a versatile choice for any garage. Its ability to harmonize practicality with elegance truly sets it apart in the competitive garage door market. Whether for functionality or style, the 6100 delivers on all fronts, making it a worthwhile investment for homeowners looking to enhance their property.