Wayne-Dalton 6100 installation instructions Balancing Door

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3/4” To 7/8”

3/4” To 7/8”

 

Door edges

 

 

Horizontal tracks

 

29

Balancing Door

 

Tools: Ratchet wrench, Socket: 5/8”, 3” Socket extension, Wrench:

5/8”, (2) Vice clamps, Tape measure, Level, Step Ladder

 

Note: Windows will cause the top section to be significantly heavier than the remaining sections. Wayne-Dalton attempts to balance the door at the top and bottom. To prevent any sudden door acceleration between the top and bottom, we recommend motor operating all doors with windows. Doors with windows in the top section should not be manually operated.

Remove any vice clamps. Lift the door and check its balance. Adjust spring(s) if door lifts by itself (hard to pull down) or if door is difficult to lift (easy to pull down). Anytime spring adjust- ments are made, ratchet pawl knob must be in the upper position. An unbalanced door can cause idrive® or TorqueMaster® Plus operation problems.

Close the door and place vice clamps onto both vertical tracks just above the third track roller. This is to prevent the garage door from rising while adjusting the counterbalance spring(s).

IMPORTANT: To adjust springs, only add or remove a maximum of 3/10 of a turn (three teeth on the ratchet wheel) at a time. Both sides need to be adjusted equally on double spring doors.

Add spring tension: The ratchet wheel is made of 10 teeth. To add spring tension, ensure the ratchet and socket is set so that it will tighten counter clockwise on the right hand side and clockwise on the left hand side. Place the ratchet wrench with 5/8” socket and 3” socket extension onto the winding shaft, pull down to add 3/10 of a turn. Watch as three teeth of the ratchet wheel pass over the pawl, creating three “clicks”.

Remove spring tension: To remove spring tension, place a regular 5/8” wrench onto the winding shaft. Pull down on the wrench to relieve pressure between the pawl and the ratchet wheel. Push in on the pawl to allow the three ratchet wheel teeth to pass by the pawl, as you carefully allow the wrench to be rotated upward by the spring tension, release the pawl to allow it to engage with the ratchet wheel.

Important: Be prepared to hold the full tension of the spring.

Important: Do not add or remove more than 1 spring turns (1 spring turn equals 10 teeth on ratchet wheel) from the recommended number of turns shown on the winding spring turn chart.

If the door still does not operate easily, lower the door into the closed position, unwind spring(s) completely, and recheck the following items:

1.) Check the door for level.

2.) Check the TorqueMaster® spring tube and flag angles for level and plumb.

3.) Check the distance between the flag angles, which must be door width plus 3-3/8” to 3-1/2”.

4.) Check the counterbalance lift cables for equal tension, adjust if necessary.

5.) Rewind the spring(s).

6.) Make sure door isn’t rubbing on jambs.

Note: If an idrive® opener was installed and you have completed this step, refer to the idrive® Installation Instructions and Owner’s Manual to complete your idrive® installation.

 

Ratchet

 

 

wrench

 

 

 

Pawl knob in

 

 

lower position

Winding

3”

Pawl

extension

shaft

 

 

Pawl

 

 

End bracket

 

Pawl knob in

 

upper position

 

 

Ratchet wheel

5/8” Socket

 

14

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents 6100 B l e O f C o n t e n t sRepresentations of the door parts. Each specific door Important Safety Instructions Tools Required Lock Section can be identified by #2 graduated end hinges Attempt is made to start removing an existing doorAll sections, and can also be used to identify each section Door, complete all steps in preparing the openingBackroom Headroom RequirementsPage Pull Handles Tools NoneTop Fixtures Bottom SectionVertical Tracks Stacking SectionsHorizontal Tracks/Q.I Flag Angles Top SectionDrawbar Operator Bracket Tools Hammer, Step ladder, Tape measureHorizontal Tracks/F.A. Flag Angles Center Bracket Bushing AssemblyAdjusting Top Fixtures TorqueMaster Spring TubeCable Drum Assemblies Securing Center Bracket Bushing AssemblyDrum Wraps End BracketsSecuring Drum Wraps Lift Cable AdjustmentsWinding Springs 16-18 x 1-1/4 Parallel to door Rear Back HangsCeiling member Balancing Door Inside Lock TorqueMaster Plus Reset InstructionsDoor Arm Hookup No Screw eye Tools Power drill, 1/8 Drill bit, Tape measurePull Down Rope Following cleaning solution is recommended Touch up where necessaryWood Maintenance and Refinishing Use in general cleaning of garage doorsPage Warranty Lifetime Limited Warranty Model
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6100 specifications

The Wayne-Dalton 6100 is a premium garage door that stands out for its combination of durability, aesthetics, and advanced technology. Renowned for its quality, the 6100 model offers a perfect blend of style and functionality, making it a popular choice among homeowners and builders alike.

One of the key features of the Wayne-Dalton 6100 is its construction. The door is built with a robust steel frame and a thick fiberglass exterior. This design not only ensures long-lasting performance but also provides excellent insulation. The door’s insulation is particularly noteworthy, as it helps to regulate indoor temperatures, keeping garages warmer in the winter and cooler during the summer months. This feature is essential for homeowners who use their garages as workspaces or additional storage.

In terms of design, the 6100 model offers a customizable aesthetic. It comes in various colors and finishes, allowing homeowners to select an option that complements their home’s exterior. The smooth fiberglass surface can mimic the look of wood, giving the appearance of an upscale, wooden garage door without the associated maintenance. Additionally, the door is available in multiple panel designs, catering to specific architectural styles.

The 6100 is equipped with advanced technologies that enhance usability and security. For instance, it features a user-friendly operating system that allows for smooth and quiet opening and closing. This is particularly beneficial in residential areas where noise can be a concern. Moreover, the door can be integrated with garage door openers that come with smart technology, enabling users to control the door remotely through mobile apps.

Safety is another priority with the Wayne-Dalton 6100. The door incorporates safety features such as pinch-resistant panels and an automatic reverse mechanism, which ensures that the door will stop and reverse immediately if it detects an obstacle in its path. This is essential for preventing accidents and ensuring the safety of family members and pets.

In summary, the Wayne-Dalton 6100 model combines durability, insulation, customizable aesthetics, advanced technology, and essential safety features, making it a versatile choice for any garage. Its ability to harmonize practicality with elegance truly sets it apart in the competitive garage door market. Whether for functionality or style, the 6100 delivers on all fronts, making it a worthwhile investment for homeowners looking to enhance their property.
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