Wayne-Dalton 6100 Bottom Section, Vertical Tracks, Top Fixtures, Stacking Sections

8	Bottom Section
	Tools: Level, Wooden shims (if necessary)

Center the bottom section in the door opening. Level the section using wooden shims (if necessary) under the bottom section.

	Weather seal
	Level
	Bottom section
	Wooden shims
	(If necessary)
9	Vertical Tracks
	Tools: Power Drill, 3/16” Drill bit, 7/16” Socket driver, Tape measure,
	Level, Step ladder

IMPORTANT: If your door is to be installed prior to a finishing construction of the building’s floor, the vertical tracks and the door bottom section assembly should be installed such that when the floor is constructed, no door or track parts are trapped in the floor construction.

Important: The tops of the vertical tracks must be level from side to side. If the bottom section was shimmed to level it, the vertical track on the shimmed side must be raised the height of the shim.

Position the left hand vertical track assembly over the track rollers of the bottom section. Make sure the counterbalance lift cable is located between the track rollers and the door jamb. Drill 3/16” pilot holes into the door jamb for the lag screws.

Loosely fasten jamb brackets and flag angle to the jamb using 5/16” x 1-5/8” lag screws. Tighten lag screws, securing the bottom jamb bracket to jamb, maintain 3/8” to 5/8” spac- ing, as shown between the bottom section and vertical track. Hang cable drum assembly over flag angle. Repeat same process for other side.

hinges. The smallest graduated end hinge on section should be stacked on top of the bottom section, with each graduated end hinge increasing as the sections are stacked, see Parts Breakdown on page 2.

Note: Make sure end and center hinges are flipped down, when stacking another section on top.

Place track rollers into graduated end hinges of remaining sections.

Note: Larger doors will use long stem track rollers with double graduated end hinges.

With assistance, lift second section and guide the track rollers into the vertical tracks. Lower section until it is seated against bottom section. Flip hinges up. Fasten center hinge(s) first; then end hinges last using 1/4”-14 x 5/8” self tapping screws.

NOTE: To prevent center hinge leaf(s) from rotating, first secure the top middle hole of the center hinge leaf with one 1/4” – 14 x 5/8” self-tapping screw then secure the other two holes.

Repeat same process for other sections, except top section.

Important: Push & hold the hinge leafs securely against the sections while securing with 1/4”-14 x 5/8” self tapping screws. There should be no gap between the hinge leafs and the sections.

Note: Install lock at this time (sold separately). See optional installation step, Side Lock.

Lock section

Left double graduated	Vertical
end hinge with long
stem track roller	tracks
Right double graduated	1/4”-14 x 5/8” Self tapping screw locations
end hinge with long
stem track roller	Secure top
	middle
	hole first

Left graduated end hinge	Center	Right graduated end hinge
	hinge(s)
with short stem track roller		with short stem track roller

11	Top Fixtures
	Tools: Power drill, 7/16” Socket driver, Phillips screwdriver

NOTE: The top low headroom brackets come pre-assembled from the factory.

To install the low headroom top brackets, align the edge of top bracket assembly with side edge of top section.

Flag angle

Vertical	5/16” x 1-5/8”
track
assembly	Lag screws
Jamb
bracket
Bottom	Track
section	rollers

12R FA 15R FA 12R QI 15R QI

Flag angle lag screw locations
3/8” to 5/8”
Spacing
Bottom section
Vertical track	Track roller
Floor

1.Attach one 1/4” - 14 x 5/8” self-tapping screw to the top bracket assembly.

2.Attach two more 1/4” - 20 x 11/16” self-drilling screws to the top bracket assembly.

3.Attach two #12 x 1/2” phillips head screws on the opposite side of top bracket assembly.

The bracket will be adjusted later, in step, Adjusting Top Brackets. Insert a roller into the top bracket slide, as shown. Repeat the same process for the other side.

	1. (1) 1/4” - 14 x 5/8”
Roller	Self-tapping screw
	3. (2) 12# x 1/2”
	Phillips head screws
Top bracket slide
Top bracket	Top section
assembly
2. (2) 1/4”- 20 x 11/16”
Self-drilling screws

10	Stacking Sections
	Tools: Power drill,7/16” Socket driver

Note: Refer to door section identification, located in the pre-installation section of this manual.

Note: The sections can be identified by the graduation of the factory installed graduated end

12	Strut (A-symmetrical)
	Tools: Power drill, 7/16” Socket driver, Tape measure

NOTE: If an a-symmetrical strut is supplied, complete this step.

Place the a-symmetrical strut over the top rib of the top door section. Fasten each end of

8

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com