Wayne-Dalton 6100 installation instructions Pull Handles, Tools None

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hole onto the center stile. Drill 1/16” pilot holes at the marked hole locations. Fasten both lift handles to the center stile using #10 X 5/8” pan head self tapping screws.

If the door came with two sets of lift handles repeat the same process for the other lift handles.

Center stile

 

Center stile

 

 

 

 

 

Vertical

 

 

 

 

line

 

3-7/8”

Vertical

3-7/8”

 

 

 

 

 

 

 

line

 

 

 

Horizontal

 

Horizontal

 

Center line

line

Center line

line

 

 

 

 

Lock section

 

Lock section

 

 

 

 

 

(4) #10 X 5/8” Pan

 

(2) #10 X 5/8” Pan

head self tapping

 

head self tapping

screws

 

 

screws

 

 

 

Lift

 

Lift

 

 

handle

 

handle

Center

Center stile

 

Lift

 

stile

 

 

handle

 

 

Typical placement of lift

 

 

handles referenced on

 

 

single wide doors

 

Lock

 

 

 

 

Lift handles

 

section

 

 

 

 

Pull handle

 

 

 

Bottom section

 

20” Minimum to

 

 

 

30” Maximum

Typical placement of lift handles referenced on double wide doors

 

Lift handles

 

 

 

Bottom

 

Lock

 

section

 

section

 

Pull handle

20” Minimum to 30” Maximum

Pull handle

 

 

6

Pull Handles

 

Tools: Tape Measure, Pencil, Power Drill, 1/16” Drill Bit

 

 

 

Locate and mark the horizontal and vertical center on the bottom rail of the bottom section, on single car doors.

Center the pull handle using the vertical and horizontal lines as referenced on the bottom section rail. Using the pull handle as a template, mark the two hole locations in the pull handle onto the horizontal line of the bottom section rail. Drill 1/16” pilot holes at the marked hole locations. Fasten pull handle(s) using (2) #10 X 5/8” pan head self tapping screws.

If your door came with two pull handles, locate them directly below the lift handles and repeat the installation process.

Center stile

 

 

Bottom section

 

(2) #10 X 5/8” Pan

 

head self tapping

 

Pull handle

Bottom rail

screws

 

 

Typical placement of pull

 

 

handle referenced on

 

 

single wide doors

 

Lock

 

 

Lift handles

 

section

 

 

Pull handle

 

 

Bottom section

 

20” Minimum to

 

 

30” Maximum

Typical placement of pull handles referenced on double wide

 

Lift handles

 

 

Bottom

 

Lock

section

 

section

Pull handle

20” Minimum to 30” Maximum

Pull handle

 

7

Cable Drum Assemblies and Track Rollers

Tools: None

 

NOTE: Refer to door section identification, located in the pre-installation section of this manual or refer to Parts Breakdown on page 2.

NOTE: Cable drum assemblies are marked right and left hand.

WARNING

Failure to ensure tight fit of cable loop over milford pin could result in counterbalance lift cable coming off the pin, al- lowing the door to fall, possibly resulting in severe or fatal injury.

Uncoil the counterbalance lift cables from the cable drum assemblies, making sure you place the left hand cable loop on the left hand milford pin of the bottom corner bracket and the right hand cable loop on the right hand milford pin of the bottom corner bracket.

NOTE: Check to ensure cable loops fits tightly over the milford pins.

Insert a short stem track roller into the bottom corner brackets and another into the #1 graduated end hinges at the top of the bottom section.

Note: Larger doors will use long stem track rollers with double graduated end hinges.

NOTE: Verify bottom weather seal is aligned with bottom section. If there is more than 1/2” excess weather seal on either side, trim weather seal even with bottom section.

Left hand cable

 

drum assembly

 

#1 Single graduated end hinge

 

(Hinge tube)

Long stem

 

 

track roller

 

Double graduated

Short stem track roller

end hinge (Hinge

 

tube)

Counterbalance lift cable

 

 

Bottom

 

section

Bottom corner bracket

 

warning label

 

Cable loop

Bottom weather seal

 

Milford pin

Bottom corner

bracket

 

Short stem track roller

7

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents B l e O f C o n t e n t s 6100Representations of the door parts. Each specific door Important Safety Instructions Tools Required Door, complete all steps in preparing the opening Attempt is made to start removing an existing doorAll sections, and can also be used to identify each section Lock Section can be identified by #2 graduated end hingesHeadroom Requirements BackroomPage Tools None Pull HandlesStacking Sections Bottom SectionVertical Tracks Top FixturesTools Hammer, Step ladder, Tape measure Top SectionDrawbar Operator Bracket Horizontal Tracks/Q.I Flag AnglesTorqueMaster Spring Tube Center Bracket Bushing AssemblyAdjusting Top Fixtures Horizontal Tracks/F.A. Flag AnglesEnd Brackets Securing Center Bracket Bushing AssemblyDrum Wraps Cable Drum AssembliesWinding Springs Lift Cable AdjustmentsSecuring Drum Wraps Ceiling member Rear Back Hangs16-18 x 1-1/4 Parallel to door Balancing Door Door Arm Hookup TorqueMaster Plus Reset InstructionsInside Lock Pull Down Rope Tools Power drill, 1/8 Drill bit, Tape measureNo Screw eye Use in general cleaning of garage doors Touch up where necessaryWood Maintenance and Refinishing Following cleaning solution is recommendedPage Lifetime Limited Warranty Model Warranty
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6100 specifications

The Wayne-Dalton 6100 is a premium garage door that stands out for its combination of durability, aesthetics, and advanced technology. Renowned for its quality, the 6100 model offers a perfect blend of style and functionality, making it a popular choice among homeowners and builders alike.

One of the key features of the Wayne-Dalton 6100 is its construction. The door is built with a robust steel frame and a thick fiberglass exterior. This design not only ensures long-lasting performance but also provides excellent insulation. The door’s insulation is particularly noteworthy, as it helps to regulate indoor temperatures, keeping garages warmer in the winter and cooler during the summer months. This feature is essential for homeowners who use their garages as workspaces or additional storage.

In terms of design, the 6100 model offers a customizable aesthetic. It comes in various colors and finishes, allowing homeowners to select an option that complements their home’s exterior. The smooth fiberglass surface can mimic the look of wood, giving the appearance of an upscale, wooden garage door without the associated maintenance. Additionally, the door is available in multiple panel designs, catering to specific architectural styles.

The 6100 is equipped with advanced technologies that enhance usability and security. For instance, it features a user-friendly operating system that allows for smooth and quiet opening and closing. This is particularly beneficial in residential areas where noise can be a concern. Moreover, the door can be integrated with garage door openers that come with smart technology, enabling users to control the door remotely through mobile apps.

Safety is another priority with the Wayne-Dalton 6100. The door incorporates safety features such as pinch-resistant panels and an automatic reverse mechanism, which ensures that the door will stop and reverse immediately if it detects an obstacle in its path. This is essential for preventing accidents and ensuring the safety of family members and pets.

In summary, the Wayne-Dalton 6100 model combines durability, insulation, customizable aesthetics, advanced technology, and essential safety features, making it a versatile choice for any garage. Its ability to harmonize practicality with elegance truly sets it apart in the competitive garage door market. Whether for functionality or style, the 6100 delivers on all fronts, making it a worthwhile investment for homeowners looking to enhance their property.