Wayne-Dalton 6100 Rear Back Hangs, Ceiling member, 16-18 x 1-1/4 Parallel to door

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Last rib

Drum wrap

Cable

3 catches

3rd rib

 

 

drum

 

 

 

 

 

 

3rd rib

Counterbalance

 

 

 

 

lift cable. Pull to

 

 

Re-engage

 

clear latch

 

 

 

Hinged latch

 

hinged latch

 

 

 

 

Rear Back Hangs

28 Tools: Ratchet wrench, Socket: 1/2”, 5/8”, Wrench: 1/2”, 5/8”, (2) Vice clamps, Tape measure, Level, Hammer, Step Ladder

Important: Hold the door down to prevent it from rising unexpectedly in the event the spring(s) was over-wound and cautiously remove vice clamps from vertical tracks.

Raise the door until the top section and half of the next section are in the horizontal track radius. Do not raise door any further since rear of horizontal tracks are not yet supported.

WARNING

Raising door further can result in door falling and cause severe or fatal injury.

Clamp a pair of vice clamps onto the vertical tracks just above the second track roller on one side, and just below the second track roller on the other side. This will prevent the door from raising or lowering while installing the rear back hangs.

Using perforated angle (may not be supplied), (2) 5/16” x 1-5/8” hex head lag screws and

(3)5/16” bolts with nuts (may not be supplied), fabricate rear back hangs for the horizontal tracks. Attach the horizontal tracks to the rear back hangs with 5/16”-18 x 1 hex bolts and nuts (may not be supplied). Horizontal tracks must be level and parallel with door within 3/4” to 7/8” maximum of door edge.

NOTE: If an idrive® opener is installed, position horizontal tracks one hole above level when securing it to the rear back hangs.

WARNING

Keep horizontal tracks parallel and within 3/4” to 7/8” maxi- mum of door edge, otherwise door could fall, resulting in severe or fatal injury.

 

Horizontal tracks

 

Vice clamp

Vice clamp

2nd Track roller

 

 

Sound framing

 

members

Important: Do not support the weight of the door on any part of the rear back hangs that cantilevers 4” or more beyond a sound framing member.

Note: If rear back hangs are to be installed over drywall, use (2) 5/16” x 2” hex head lag screws and make sure lag screws engage into solid structural lumber.

Note: 26” angle must be attached to sound framing members and nails should not be used.

Now, permanently attach the weatherstrips on both door jambs and header. The weather- strips were temporarily attached in Preparing the Opening, in the pre-installation section of this manual.

Horizontal track

Perforated angle bolted using (2) 5/16” x 1-5/8” hex head lag screws to ceiling member and parallel to door

(3) 5/16” Bolts and nuts

Perforated angle

NOTE: When permanently attaching the weatherstrips to the jambs, avoid pushing the weath- erstrips too tightly against the face of door.

5/16”-18 x 1-1/4” Hex bolts must extend into the track to serve as a roller stop

Sound framing members

(3) 5/16”

 

Bolts and nuts

 

Horizontal

Perforated angle bolted

track

using (2) 5/16” x 1-5/8”

 

hex head lag screws to

Perforated angle

ceiling member and

5/16”-18 x 1-1/4”

parallel to door

 

Hex bolts must extend into the

 

track to serve as a roller stop

 

13

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents B l e O f C o n t e n t s 6100Representations of the door parts. Each specific door Important Safety Instructions Tools Required All sections, and can also be used to identify each section Attempt is made to start removing an existing doorLock Section can be identified by #2 graduated end hinges Door, complete all steps in preparing the openingHeadroom Requirements BackroomPage Tools None Pull HandlesVertical Tracks Bottom SectionTop Fixtures Stacking SectionsDrawbar Operator Bracket Top SectionHorizontal Tracks/Q.I Flag Angles Tools Hammer, Step ladder, Tape measureAdjusting Top Fixtures Center Bracket Bushing AssemblyHorizontal Tracks/F.A. Flag Angles TorqueMaster Spring TubeDrum Wraps Securing Center Bracket Bushing AssemblyCable Drum Assemblies End BracketsWinding Springs Lift Cable AdjustmentsSecuring Drum Wraps Ceiling member Rear Back Hangs16-18 x 1-1/4 Parallel to door Balancing Door Door Arm Hookup TorqueMaster Plus Reset InstructionsInside Lock Pull Down Rope Tools Power drill, 1/8 Drill bit, Tape measureNo Screw eye Wood Maintenance and Refinishing Touch up where necessaryFollowing cleaning solution is recommended Use in general cleaning of garage doorsPage Lifetime Limited Warranty Model Warranty
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6100 specifications

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